2001 DODGE RAM Service Repair Manual

odometer interior lights wiring diagram navigation update air filter ground clearance

Page 617 of 2889

DODGE RAM 2001 Service Repair Manual INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNE

INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the headlamp switch to the instru-
ment panel.
(2) Reconnect the two instrument panel wire har-
ness connectors for the headlamp switch to the con-
nector receptacles on the back of the switch.
(3) Position the headlamp switch into the instru-
ment panel.
(4) Install and tighten the three screws that secure
the headlamp switch to the instrument panel.
Tighten the screws to 2.2 N´m (20 in. lbs.).
(5) Reinstall the cluster bezel onto the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
CLUSTER BEZEL - INSTALLATION).
(6) Connect the battery negative cable.
HEADLAMP UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove push-in fastener attaching seal to radi-
ator closure panel.
(3) Remove park and turn signal lamp.
(4) Remove screws attaching top of headlamp mod-
ule to radiator closure panel (Fig. 18).
(5) From behind front bumper, remove screws
attaching bottom of headlamp module to radiator clo-
sure panel.
(6) From behind the bumper, loosen the bumper
mounting nuts to allow the bumper to lower for
clearance. This is only necessary on the side to be
removed.
(7) Separate headlamp module from radiator clo-
sure panel.
(8) Disengage wire connector from headlamp
bulb(s) (Fig. 19).
(9) Separate headlamp module from vehicle.
INSTALLATION
(1) If removed, install headlamp bulb(s).
(2) Connect headlamp bulb wire connector(s).
(3) Position headlamp in radiator closure panel.
(4) From behind front bumper, install the screws
attaching bottom of headlamp module to radiator clo-
sure panel.
Fig. 18 Headlamp
1 - HEADLAMP SOCKET
2 - CARRIER BRACKET
3 - TURN AND PARK LAMP BULB
4 - TURN AND PARK LAMP HOUSING
5 - HEADLAMP HOUSING
6 - SCREW
Fig. 19 Headlamp-Sport
1 - HIGH BEAM BULB SOCKET
2 - PUSH-IN FASTENER
3 - SEAL
4 - HEADLAMP MODULE
5 - TURN/PARK LAMP MODULE
6 - LOW BEAM BULB SOCKET
7 - TURN/PARK LAMP BULB
8L - 20 LAMPS/LIGHTING - EXTERIORBR/BE
HEADLAMP SWITCH (Continued)

Page 618 of 2889

DODGE RAM 2001 Service Repair Manual (5) From behind the bumper, tighten the bumper
mounting nuts.
(6) Install the screws attaching top of headlamp
module to radiator closure panel.
(7) Install park and turn signal lamp.
(8) Install push

(5) From behind the bumper, tighten the bumper
mounting nuts.
(6) Install the screws attaching top of headlamp
module to radiator closure panel.
(7) Install park and turn signal lamp.
(8) Install push-in fastener attaching seal to radi-
ator closure panel.
(9) Connect the battery negative cable.
ADJUSTMENTS
LAMP ALIGNMENT SCREEN PREPARATION
(1) Position vehicle on a level surface perpendicu-
lar to a flat wall 7.62 meters (25 ft) away from front
of headlamp lens (Fig. 20).
(2) If necessary, tape a line on the floor 7.62
meters (25 ft) away from and parallel to the wall.
(3) Up 1.27 meters (5 feet) from the floor, tape a
line on the wall at the centerline of the vehicle. Sight
along the centerline of the vehicle (from rear of vehi-
cle forward) to verify accuracy of the line placement.
(4) Rock vehicle side-to-side three times to allow
suspension to stabilize.
(5) Jounce front suspension three times by pushing
downward on front bumper and releasing.(6) Measure the distance from the center of head-
lamp lens to the floor. Transfer measurement to the
alignment screen (with tape). Use this line for
up/down adjustment reference.
(7) Measure distance from the centerline of the
vehicle to the center of each headlamp being aligned.
Transfer measurements to screen (with tape) to each
side of vehicle centerline. Use these lines for left/
right adjustment reference.
VEHICLE PREPARATION FOR HEADLAMP
ALIGNMENT
(1) Verify headlamp dimmer switch and high beam
indicator operation.
(2) Verify headlamps are set for low beam opera-
tion.
(3) Correct defective components that could hinder
proper headlamp alignment.
(4) Verify proper tire inflation.
(5) Clean headlamp lenses.
(6) Verify that luggage area is not heavily loaded.
(7) Fuel tank should be FULL. Add 2.94 kg (6.5
lbs.) of weight over the fuel tank for each estimated
gallon of missing fuel.
Fig. 20 Lamp Alignment ScreenÐTypical
1 - CENTER OF VEHICLE
2 - CENTER OF HEADLAMP3 - 7.62 METERS (25 FT.)
4 - FRONT OF HEADLAMP
BR/BELAMPS/LIGHTING - EXTERIOR 8L - 21
HEADLAMP UNIT (Continued)

Page 619 of 2889

DODGE RAM 2001 Service Repair Manual HEADLAMP ADJUSTMENT
Headlamps can be aligned using the screen method
provided or alignment tool C-4466±A or equivalent
can be used. refer to the instructions provided with
the tool for proper procedu

HEADLAMP ADJUSTMENT
Headlamps can be aligned using the screen method
provided or alignment tool C-4466±A or equivalent
can be used. refer to the instructions provided with
the tool for proper procedures.
A properly aimed low beam headlamp will project
top edge of high intensity pattern on screen from 50
mm (2 in.) above to 50 mm (2 in.) below headlamp
centerline. The side-to-side outboard edge of high
intensity pattern should be from 50 mm (2 in.) left to
50 mm (2 in.) right of headlamp centerline. (Fig. 20)
The preferred headlamp alignment is 1º down
for the up/down adjustment and 0 for the left/
right adjustment.The high beam pattern should be
correct when the low beams are aligned properly.
To adjust headlamp aim, rotate alignment screws
(Fig. 21) to achieve the specified high intensity pat-
tern.
LICENSE PLATE LAMP
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove license plate lamp lens.
(3) Pull bulb from license plate lamp.
INSTALLATION
(1) Install bulb in license plate lamp.
(2) Install license plate lamp lens.
(3) Connect the battery negative cable.
LICENSE PLATE LAMP UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove screws attaching license plate panel to
cargo box.
(3) Disengage license plate lamp wire connector
from body wire harness (Fig. 22).
(4) Separate license plate lamp from vehicle.
INSTALLATION
(1) Position license plate lamp in vehicle.
(2) Engage license plate lamp wire connector to
body wire harness.
(3) Install screws attaching license plate panel to
cargo box.
(4) Connect the battery negative cable.
MARKER LAMP
REMOVAL
Individual lamps may be replaced by removing the
lamp from the light bar. Using a flat blade screw-
driver, carefully pry lamp to disengage clips attach-
ing ID lamp to retainer.
Fig. 21 Aero Headlamp Alignment
1 - LEFT AND RIGHT ADJUSTMENT SCREW
2 - UP AND DOWN ADJUSTMENT SCREW
Fig. 22 License Plate Lamp Panel
1 - LIGHTING HARNESS
2 - BUMPER
3 - LICENSE PLATE LAMP
4 - SCREW
5 - LAMP PANEL
8L - 22 LAMPS/LIGHTING - EXTERIORBR/BE
HEADLAMP UNIT (Continued)

Page 620 of 2889

DODGE RAM 2001 Service Repair Manual (1) Disconnect and isolate the battery negative
cable.
(2) Remove four screws attaching rear ID lamps to
tailgate (Fig. 23).
(3) Separate ID lamps from tailgate.
(4) Disengage ID lamp wire connector f

(1) Disconnect and isolate the battery negative
cable.
(2) Remove four screws attaching rear ID lamps to
tailgate (Fig. 23).
(3) Separate ID lamps from tailgate.
(4) Disengage ID lamp wire connector from body
wire harness.
(5) Separate ID lamp from vehicle.
INSTALLATION
(1) Position ID lamp on vehicle.
(2) Engage ID lamp wire connector to body wire
harness.
(3) Install screws attaching rear ID lamps to tail-
gate.
(4) Connect the battery negative cable.
MULTI-FUNCTION SWITCH
DESCRIPTION
The multi-function switch is secured with two
screws to the left side of the upper steering column
housing at the top of the steering column, just below
the steering wheel (Fig. 24). The only visible parts of
the multi-function switch are the control stalk that
extends through a dedicated opening in the left side
of the upper steering column shrouds, and the haz-
ard warning switch push button that protrudes
through an opening in the upper steering columnshroud on the top of the steering column. The
remainder of the switch, its mounting provisions, and
its electrical connections are all concealed beneath
the steering column shrouds. The multi-function
switch control stalk has both nomenclature and
International Control and Display Symbol graphics
applied to it, which identify its many functions. An
International Control and Display Symbol icon for
ªHazard Warningº is applied to the top of the hazard
warning switch push button.
The switch housing and its controls are constructed
of molded black plastic. A single connector receptacle
with up to twenty-four terminals is located on the
back of the switch housing and connects the switch
to the vehicle electrical system through a take out
and connector of the instrument panel wire harness.
The connector receptacle also has a threaded recep-
tacle for a screw, which secures the wire harness con-
nector to the switch connector receptacle.
The multi-function switch supports the following
functions and features:
²Continuous Wipe Modes- The control knob of
the multi-function switch provides two continuous
wipe switch positions, low speed or high speed.
²Hazard Warning Control- The internal cir-
cuitry and hardware of the multi-function switch pro-
vide detent switching for activation and deactivation
of the hazard warning system.
²Headlamp Beam Selection- The internal cir-
cuitry and hardware of the multi-function switch pro-
vide detent switching for selection of the headlamp
high or low beams.
²Headlamp Optical Horn- The internal cir-
cuitry and hardware of the multi-function switch
Fig. 23 Rear Identification Lamps
1 - BUMPER
2 - SCREW
3 - TAILGATE MARKER LAMPS
4 - TAILGATE
Fig. 24 Multi-Function Switch
1 - WINDSHIELD WASHER BUTTON
2 - CONTROL STALK
3 - HAZARD WARNING BUTTON
4 - WINDSHIELD WIPER CONTROL
5 - MULTI-FUNCTION SWITCH
BR/BELAMPS/LIGHTING - EXTERIOR 8L - 23
MARKER LAMP (Continued)

Page 621 of 2889

DODGE RAM 2001 Service Repair Manual includes momentary switching of the headlamp high
beam circuits to provide an optical horn feature
(sometimes referred to as flash-to-pass), which allows
the vehicle operator to momentarily flash the

includes momentary switching of the headlamp high
beam circuits to provide an optical horn feature
(sometimes referred to as flash-to-pass), which allows
the vehicle operator to momentarily flash the head-
lamp high beams as an optical signalling device.
²Intermittent Wipe Mode- The control knob of
the multi-function switch provides an intermittent
wipe mode with multiple delay interval positions.
²Turn Signal Control- The internal circuitry
and hardware of the multi-function switch provide
both momentary non-detent switching and detent
switching with automatic cancellation for both the
left and right turn signals.
²Washer Mode- A button on the end of the con-
trol stalk of the multi-function switch provides
washer system operation when the button is
depressed towards the steering column.
The multi-function switch cannot be adjusted or
repaired. If any function of the switch is faulty, or if
the switch is damaged, the entire switch unit must
be replaced.
OPERATION
The multi-function switch uses conventionally
switched outputs and a variable resistor to control
the many functions and features it provides using
hard wired circuitry. The switch is grounded at all
times through a single wire take out with an eyelet
terminal connector of the instrument panel wire har-
ness that is secured by a nut to a ground stud
located on the instrument panel armature, just above
and to the left of the glove box opening. When the
ignition switch is in the Accessory or On positions,
battery current from a fuse in the Junction Block
(JB) is provided through a fused ignition switch out-
put (run-acc) circuit. Following are descriptions of
the how the multi-function switch operates to control
the many functions and features it provides:
²Continuous Wipe Modes- When the control
knob of the multi-function switch is rotated to the
High or Low positions, the circuitry within the
switch provides a battery current output directly to
the high or low speed brush of the wiper motor.
When the control knob is in the Off position, the cir-
cuitry within the switch connects the output of the
wiper motor park switch to the low speed brush of
the wiper motor.
²Hazard Warning Control- The hazard warn-
ing push button is pushed down to unlatch the
switch and activate the hazard warning system, and
pushed down again to latch the switch and turn the
system off. When the hazard warning switch is
latched (hazard warning off), the push button will be
in a lowered position on the top of the steering col-
umn shroud; and, when the hazard warning switch is
unlatched (hazard warning on), the push button willbe in a raised position. The multi-function switch
hazard warning circuitry simultaneously provides a
signal to the hazard warning sense of the combina-
tion flasher to activate or deactivate the flasher out-
put, and directs the output of the flasher to the
hazard warning lamps.
²Headlamp Beam Selection- The multi-func-
tion switch control stalk is pulled towards the steer-
ing wheel past a detent, then released to actuate the
headlamp beam selection switch. Each time the con-
trol stalk is actuated in this manner, the opposite
headlamp mode from what is currently selected will
be activated. The internal circuitry of the headlamp
beam selection switch directs the output of the head-
lamp switch through hard wired circuitry to activate
the selected headlamp beam.
²Headlamp Optical Horn- The left multi-func-
tion switch control stalk is pulled towards the steer-
ing wheel to just before a detent, to momentarily
activate the headlamp high beams. The high beams
will remain illuminated until the control stalk is
released. The internal circuitry of the headlamp
beam selection switch provides a momentary ground
path to the headlamp high beams.
²Intermittent Wipe Mode- When the multi-
function switch control knob is rotated to the Delay
position, the circuitry within the switch connects the
output of the wiper motor relay to the low speed
brush of the wiper motor and provides a battery cur-
rent signal to the Central Timer Module (CTM). If
the Delay mode is selected, the control knob can then
be rotated to multiple minor detent positions, which
actuates a variable resistor within the switch and
provides a hard wired output to the CTM that sig-
nals the desired delay interval for the intermittent
wiper feature.
²Turn Signal Control- The multi-function
switch control stalk actuates the turn signal switch.
When the control stalk is moved in the upward direc-
tion, the right turn signal circuitry is activated; and,
when the control stalk is moved in the downward
direction, the left turn signal circuitry is activated.
The multi-function switch turn signal circuitry simul-
taneously provides a signal to the turn signal sense
of the combination flasher to activate or deactivate
the flasher output, and directs the output of the
flasher to the proper turn signal lamps. The turn sig-
nal switch has a detent position in each direction
that provides turn signals with automatic cancella-
tion, and an intermediate, momentary position in
each direction that provides turn signals only until
the left multi-function switch control stalk is
released. When the control stalk is moved to a turn
signal switch detent position, the cancel actuator
extends toward the center of the steering column. A
turn signal cancel cam that is integral to the clock-
8L - 24 LAMPS/LIGHTING - EXTERIORBR/BE
MULTI-FUNCTION SWITCH (Continued)

Page 622 of 2889

DODGE RAM 2001 Service Repair Manual spring mechanism rotates with the steering wheel
and the cam lobes contact the cancel actuator when
it is extended from the multi-function switch. When
the steering wheel is rotated during a turning
m

spring mechanism rotates with the steering wheel
and the cam lobes contact the cancel actuator when
it is extended from the multi-function switch. When
the steering wheel is rotated during a turning
maneuver, one of the two turn signal cancel cam
lobes will contact the turn signal cancel actuator. The
cancel actuator latches against the cancel cam rota-
tion in the direction opposite that which is signaled.
In other words, if the left turn signal detent is
selected, the lobes of the cancel cam will ratchet past
the cancel actuator when the steering wheel is
rotated to the left, but will unlatch the cancel actua-
tor as the steering wheel rotates to the right and
returns to center, which will cancel the turn signal
event and release the control stalk from the detent so
it returns to the neutral Off position.
²Washer Mode- Pushing the button on the end
of the multi-function switch control knob towards the
steering column provides a battery current output
through the momentary single pole, single throw
washer switch circuitry to operate the washer pump/
motor and provides a signal to the CTM. If the wip-
ers are not operating when the washer switch is
actuated, the CTM will operate the wiper motor for
as long as the washer switch is depressed plus about
three additional wipe cycles. If the wipers are oper-
ating in the intermittent mode when the washer
switch is actuated, the CTM will operate the wiper
motor at a fixed low speed for as long as the washer
switch is depressed plus about three additional wipe
cycles before the wipers return to the selected inter-
mittent wipe interval.DIAGNOSIS AND TESTING - MULTI-FUNCTION
SWITCH
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable. Disconnect the instrument panel wire harness
connector from the multi-function switch connector
receptacle.
(2) Using an ohmmeter, perform the continuity
and resistance tests at the terminals in the multi-
function switch connector receptacle as shown in the
Multi-Function Switch Tests chart (Fig. 25).
BR/BELAMPS/LIGHTING - EXTERIOR 8L - 25
MULTI-FUNCTION SWITCH (Continued)

Page 623 of 2889

DODGE RAM 2001 Service Repair Manual MULTI-FUNCTION SWITCH TESTS
SWITCH POSITIONS
CONTINUITY BETWEEN
TURN SIGNAL HAZARD WARNING
Neutral Off Pins 12, 14, & 15
Left Off Pins 15, 16, & 17
Left Off Pins 12 & 14
Left Off *Pins 22 & 23
Right O

Page 624 of 2889

DODGE RAM 2001 Service Repair Manual (3) If the multi-function switch fails any of the
continuity or resistance tests, replace the faulty
switch unit as required.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG S

(3) If the multi-function switch fails any of the
continuity or resistance tests, replace the faulty
switch unit as required.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) If the vehicle is so equipped, unscrew the lever
from the tilt steering column adjuster mechanism
located on the left side of the column just below the
multi-function switch control stalk. Turn the lever
counterclockwise to unscrew it from the adjuster.
(3) From below the steering column, remove the
two outboard screws that secure the upper shroud to
the lower outer shroud (Fig. 26).
(4) Press carefully inward on each side of the outer
shrouds to release the snap features and remove the
upper outer shroud from the lower outer shroud.
(5) From below the steering column, remove the
one center screw that secures the lower outer shroud
to the steering column housing.
(6) Remove the lower outer shroud from the steer-
ing column.
(7) From below the steering column, remove the
two screws that secure the lower inner shroud to the
steering column housing and the upper inner shroud.
(8) Press carefully inward on the gearshift lever
side of the inner shrouds to release the snap features
and remove the lower inner shroud from the steering
column.
(9) Carefully lift the upper inner shroud upward
far enough to access the multi-function switch
mounting screws.(10) Remove the two tamper proof screws (a Snap
On tamper proof Torx bit TTXR20B2 or equivalent is
required) that secure the multi-function switch to the
steering column housing.
(11) Gently pull the multi-function switch away
from the steering column far enough to access and
remove the screw that secures the instrument panel
wire harness connector for the multi-function switch
to the switch connector receptacle (Fig. 27).
(12) Disconnect the instrument panel wire harness
connector from the multi-function switch connector
receptacle.
(13) Remove the multi-function switch from the
steering column.
Fig. 26 Steering Column Shrouds Remove/Install -
Typical
1 - STEERING WHEEL
2 - TILT LEVER
3 - UPPER SHROUD
4 - PANEL BRACKET
5 - SPACER
6 - TOE PLATE
7 - NUT
8 - LOWER SHROUD
9 - CLOCK SPRING
10 - NUT
BR/BELAMPS/LIGHTING - EXTERIOR 8L - 27
MULTI-FUNCTION SWITCH (Continued)

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