2001 DODGE RAM Service Repair Manual

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Page 1761 of 2889

DODGE RAM 2001 Service Repair Manual (5) Clean the mating surfaces of shift tower and
isolator plate with suitable wax and grease remover.
(6) Apply Mopar Gasket Maker or equivalent to
sealing surface of the transmission case. Do not ove

(5) Clean the mating surfaces of shift tower and
isolator plate with suitable wax and grease remover.
(6) Apply Mopar Gasket Maker or equivalent to
sealing surface of the transmission case. Do not over
apply sealant.
(7) Install isolator plate onto the transmission case
metal side down.
(8) Install shift tower onto the isolator plate. No
sealant is necessary between the shift tower and top
of isolator plate.
(9) Verify that the shift tower, isolator plate and
the shift socket are properly aligned.
(10) Install bolts to hold the shift tower to the iso-
lator plate and the transmission case. Tighten bolts
to 10.2±11.25 N´m (7.5±8.3 ft. lbs.).
(11) Install shift boot and bezel.
(12) Connect battery negative cable.
FOUR WHEEL DRIVE
(1) Install and secure transfer case on the trans-
mission jack.
(2) Raise and align transfer case input gear with
transmission mainshaft.
(3) Move transfer case forward and seat it on
adapter.
(4) Install and tighten transfer case mounting nuts
to 41-47 N´m (30-35 ft. lbs.) if case has 3/8 studs. If
case has 5/16 studs tighten to 30-41 N´m (22-30 ft.
lbs.).
(5) Connect transfer case shift lever to range lever
on transfer case.(6) Install propeller shafts with reference marks
aligned.
(7) Fill transmission with required lubricant.
Check lubricant level in transfer case and add lubri-
cant if necessary.
(8) Install transfer case skid plate, if equipped,
and crossmember. Tighten attaching bolts/nuts to 41
N´m (30 ft. lbs.).
(9) Install exhaust system components.
(10) Remove support and lower vehicle.
(11) Shift transmission into third gear.
(12) Clean the mating surfaces of shift tower, iso-
lator plate, and transmission case with suitable wax
and grease remover.
(13) Apply Mopar Gasket Maker or equivalent to
the sealing surface of the transmission case. Do not
over apply sealant.
(14) Install isolator plate onto the transmission
case, metal side down.
(15) Install shift tower onto the isolator plate. No
sealant is necessary between the shift tower and top
of isolator plate.
(16) Verify that the shift tower, isolator plate and
the shift tower bushings are properly aligned.
(17) Install the bolts to hold the shift tower to the
isolator plate and the transmission case. Tighten the
shift tower bolts to 10.2±11.25 N´m (7.5±8.3 ft. lbs.).
(18) Install shift lever boot and bezel.
(19) Connect battery negative cable.
SPECIFICATIONS
SPECIFICATIONS - NV5600
TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Plug, Crossover Cam and
Detent48 35 -
Bolt, Input Retainer 28 20 -
Bolt, 5-6 Crossover Bracket 28 20 -
Bolt, Clutch Housing 48 35 -
Bolt, Extension/Adapter Housing 48 35 -
Bolt, Shift Tower 9 7 80
Switch, Back-up Lamp 28 20 -
Bolt, Shift Blocker 55 41 -
Bolt, PTO Cover 40 30 -
Pivot, Clutch Release Lever 22 16 -
Plug, Fill 30 22 -
Nut, Output Shaft 339 250 -
21 - 126 MANUAL - NV5600BR/BE
MANUAL - NV5600 (Continued)

Page 1762 of 2889

DODGE RAM 2001 Service Repair Manual SPECIAL TOOLS
NV5600 MANUAL TRANSMISSION
Remover, BushingÐ8155
Installer, BushingÐ8156
Handle UniversalÐC-4171
Installer, SealÐC-3972-A
Installer, SealÐ8154
Wrench, Output ShaftÐ8226
Wrench, Spl

Page 1763 of 2889

DODGE RAM 2001 Service Repair Manual Jaws, Bearing Cone (For Puller 6444)Ð6447
Jaws, Bearing Cone (For Puller 6444)Ð6451
InstallerÐ6061
Installer, Bearing ConeÐ6448
Installer, Bearing CupÐC-4308
Rod, ExtensionÐ8161
FixtureÐ8227
In

Page 1764 of 2889

DODGE RAM 2001 Service Repair Manual AdapterÐ8232
RemoverÐ8233
RemoverÐ8234
GuideÐ8235
InstallerÐ8236
Installer/RemoverÐ8237
Installer/RemoverÐ8238
InstallerÐ8239
BR/BEMANUAL - NV5600 21 - 129
MANUAL - NV5600 (Continued)

Page 1765 of 2889

DODGE RAM 2001 Service Repair Manual RemoverÐ8240
Transport FixtureÐ8241
Holding ToolÐ8242
RemoverÐ8243
PullerÐ8244
RemoverÐ8245
Support StandÐ8246
RemoverÐ8262
21 - 130 MANUAL - NV5600BR/BE
MANUAL - NV5600 (Continued)

Page 1766 of 2889

DODGE RAM 2001 Service Repair Manual RemoverÐ8271
Dial Indicator SetÐC-3339
Installer, BearingÐC-4965
RemoverÐL-4518
Puller, BearingÐC-293-PA
Adapter, Bearing PullerÐC-293-52
InstallerÐMD998805
Installer,
BR/BEMANUAL - NV5600 21 -

Page 1767 of 2889

DODGE RAM 2001 Service Repair Manual ADAPTER HOUSING SEAL
REMOVAL
(1) Remove the propeller shaft.
(2) Remove the transfer case.
(3) Remove adapter housing seal with a pry tool or
a slide hammer mounted screw.
INSTALLATION
(1) Install ext

Page 1768 of 2889

DODGE RAM 2001 Service Repair Manual INSTALLATION
(1) Shift transmission into third gear.
(2) Clean the mating surfaces of shift tower, isola-
tor plate, and transmission gear case with suitable
wax and grease remover.
(3) Apply MopartGa

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