2001 DODGE RAM Service Repair Manual

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Page 2545 of 2889

DODGE RAM 2001 Service Repair Manual (8) Apply MopartSilicone Sealer to threads of input retainer bolts. Then install and tighten bolts to 27-34 N´m (20-25 ft. lbs.) torque. MAINSHAFT (1) Install drive sprocket on mainshaft (Fig. 64). (

Page 2546 of 2889

DODGE RAM 2001 Service Repair Manual (b) Insert hooked end of first spring in center of strut to secure it. Then work spring into hub (Fig. 67). (c) Press spring inward and insert last two struts in hub slots. Be sure spring is positione

Page 2547 of 2889

DODGE RAM 2001 Service Repair Manual (6) Install sliding clutch (sleeve) on synchronizer hub (Fig. 71). CAUTION: The sliding clutch must be correctly positioned to ensure proper shifting. Position the clutch on the hub so a clutch spline

Page 2548 of 2889

DODGE RAM 2001 Service Repair Manual (4) Assemble range fork and sliding hub (Fig. 74). Then install fork and hub in case. Seat hub on sup- port sleeve and seat range fork pin in shift sector slot (Fig. 75). (5) Install sliding hub retai

Page 2549 of 2889

DODGE RAM 2001 Service Repair Manual (7) Install mainshaft/mode fork assembly (Fig. 78). Guide mainshaft through hub and into input gear and shift rail through range fork and into case bore. (8) Install new o-ring on vacuum/indicator swi

Page 2550 of 2889

DODGE RAM 2001 Service Repair Manual (12) Install poppet plunger and spring (Fig. 82). (13) Install new o-ring on poppet screw and install screw in front case (Fig. 83). Tighten screw to 16-24 N´m (12-18 ft. lbs.). FRONT OUTPUT SHAFT AN

Page 2551 of 2889

DODGE RAM 2001 Service Repair Manual (6) Install front sprocket retaining ring (Fig. 86). (7) Realign sliding clutch on synchronizer hub if necessary. Press synchronizer struts inward to ease realignment. Be sure mainshaft is fully seate

Page 2552 of 2889

DODGE RAM 2001 Service Repair Manual (4) Apply bead of MopartGasket Maker, or equiv- alent, to mating surface of front case. Keep sealer bead width to maximum of 3/16 inch. Do not use excessive amount of sealer as excess will be displace
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