2001 DODGE RAM Service Repair Manual

Page 1753 of 2889

DODGE RAM 2001  Service Repair Manual CLUTCH HOUSING
(1) Install input shaft bearing race so that the
bearing race protrudes 0.3 in. above the front surface
of the clutch housing. Install bearing race with
Remover/Installer 8237 and Handl

Page 1754 of 2889

DODGE RAM 2001  Service Repair Manual GEARTRAIN
(1) Install input shaft into Support Stand 8246.
(2) Install fifth gear friction cone onto the input
shaft.
(3) Install fifth gear blocker ring onto the fifth
gear friction cone.
(4) Install

Page 1755 of 2889

DODGE RAM 2001  Service Repair Manual (11) With the geartrain approximately 1/4 in. from
the clutch housing, remove Holding Tool 8242 from
the 5-6 synchro (Fig. 83).
(12) Install 5-6 crossover bracket and arm to the
shift rails and the cl

Page 1756 of 2889

DODGE RAM 2001  Service Repair Manual TRANSMISSION GEAR CASE
(1) Install rear output shaft bearing race into the
transmission gear case with Installer C-4308 and
Handle C-4171.
(2) Install rear countershaft bearing race into the
transmiss

Page 1757 of 2889

DODGE RAM 2001  Service Repair Manual (6) Install anewinput shaft seal into the input
shaft retainer with Installer C-4965.
(7) Install input shaft oil guide with C-3972-A and
Handle C-4171.
(8) Apply sealer to the input shaft retainer an

Page 1758 of 2889

DODGE RAM 2001  Service Repair Manual (8) Stake nut into the slot in the output shaft with
a 9mm (5/16 in.) punch.(9) Press countershaft reverse gear into the sleeve
with a shop press.
(10) Install reverse countershaft rear bearing onto
t

Page 1759 of 2889

DODGE RAM 2001  Service Repair Manual EXTENSION/ADAPTER HOUSING
(1) Install extension housing bushing with
Installer 8156 and Handle C-4171, if necessary. The
oil feed hole must be at the 12 oclock position when
installed.
(2) On 4X2 veh

Page 1760 of 2889

DODGE RAM 2001  Service Repair Manual (18) Install crossover detent plunger, spring and
plug into the extension/adapter housing. Tighten the
plug to 47.5 N´m (35 ft.lbs.) (Fig. 97).
(19) Apply sealer to the surface of the transmis-
sion