2001 DODGE RAM Service Repair Manual

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Page 2537 of 2889

DODGE RAM 2001 Service Repair Manual (5) Remove support sleeve from carrier (Fig. 36).
(6) Remove rear thrust washer (Fig. 37).
CLEANING
Clean the transfer case parts with a standard
parts cleaning solvent. Remove all traces of sealer
fr

Page 2538 of 2889

DODGE RAM 2001 Service Repair Manual Check a replacement synchronizer ring for proper fit
on the cone with a minimum of wobble. Also check
the synchronizer struts for wear or damage.
Inspect all gear teeth and splines for wear or dam-
ag

Page 2539 of 2889

DODGE RAM 2001 Service Repair Manual The planetary carrier cannot be disassembled. It
must be serviced as an assembly if damaged. Check
condition of the pinion teeth and PTO gear teeth. If
pinion tooth wear is evident, it will also be ne

Page 2540 of 2889

DODGE RAM 2001 Service Repair Manual (5) Using Installer 6953, remove front output shaft
bearing.
(6) Start front shaft output bearing in case (Fig.
44). Then seat bearing with Handle C-4171 and
Installer 6953.
(7) Install front output b

Page 2541 of 2889

DODGE RAM 2001 Service Repair Manual (9) Remove seal from front bearing retainer with
suitable pry tool.
(10) Install new oil seal in front bearing retainer
with Installer 7884 (Fig. 47).
(11) Remove seal from oil pump with suitable pry

Page 2542 of 2889

DODGE RAM 2001 Service Repair Manual (18) Install new bearing with Tool Handle C-4171
and Installer 5066 (Fig. 53). The bearing bore is
chamfered at the top. Install the bearing so it is
flush with the lower edge of this chamfer (Fig. 54

Page 2543 of 2889

DODGE RAM 2001 Service Repair Manual INPUT AND PLANETARY GEAR
(1) Lubricate planetary components with transmis-
sion fluid.
(2) Install first thrust washer in carrier (Fig. 55).
Lube washer with petroleum jelly before installation.
(3) S

Page 2544 of 2889

DODGE RAM 2001 Service Repair Manual (8) Install retaining ring (Fig. 59).
INPUT AND PLANETARY GEAR
(1) Lubricate planetary pinions and annulus gear
with transmission fluid.
(2) Install planetary/input gear assembly in case
(Fig. 60).
(3

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