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STR-16
< SYMPTOM DIAGNOSIS >
STARTING SYSTEM
SYMPTOM DIAGNOSIS
STARTING SYSTEM
Symptom TableINFOID:0000000001696233
SymptomReference
No normal cranking Refer to STR-5, "
Work Flow".
Starter motor does not rotate
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STARTER MOTORSTR-17
< ON-VEHICLE REPAIR >
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ON-VEHICLE REPAIR
STARTER MOTOR
Removal and InstallationINFOID:0000000001538877
REMOVAL
1. Remove the intake manifold. Refer to
EM-26, "Removal and Installation".
2. Remove/disconnect the starter harness connectors.
3. Remove the two starter bolts, using power tools.
4. Remove the starter.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Tighten terminal nut carefully.
WKIA1388E
Terminal nut : 10.8 N·m (1.1 kg-m, 8 ft-lb)
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STR-18
< SERVICE DATA AND SPECIFICATIONS (SDS)
STARTER MOTOR
SERVICE DATA AND SPECIFICATIONS (SDS)
STARTER MOTOR
StarterINFOID:0000000001538878
ApplicationAll models
Manufacturer Mitsubishi
Model number M002T85571ZCKD
Ty p e Reduction gear type
System voltage 12V
No-load Terminal voltage
11V
Current Less than 145A
Revolution More than 3,300 rpm
Minimum diameter of commutator 31.4 mm (1.236 in)
Minimum length of brush 11.0 mm (0.433 in)
Brush spring tension 26.7-36.1 N (2.72 - 3.68 kg, 5.93 - 8.02 lb)
Clearance between pinion front edge and
pinion stopper 0.5 - 2.0 mm (0.020 - 0.079 in)
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2008 QX56
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TM-1
TRANSMISSION & DRIVELINE
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CONTENTS
TRANSAXLE & TRANSMISSION
BASIC INSPECTION ....... .............................5
DIAGNOSIS AND REPAIR WORKFLOW ..... .....5
Work Flow ........................................................... ......5
Diagnostic Work Sheet ..............................................6
FUNCTION DIAGNOSIS ...............................8
A/T CONTROL SYSTEM ................................ .....8
Cross-Sectional View (2WD models) .................. ......8
Cross-Sectional View (4WD models) ........................9
Shift Mechanism ........................................................9
TCM Function ..........................................................20
CAN Communication ...............................................21
Input/Output Signal of TCM .....................................22
Line Pressure Control .............................................22
Shift Control ........................................................ ....24
Lock-up Control .......................................................25
Engine Brake Control ..............................................26
Control Valve ...........................................................26
Component Parts Location ......................................28
A/T SHIFT LOCK SYSTEM ............................ ....29
System Description ............................................. ....29
Component Parts Location ......................................29
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......30
Introduction ......................................................... ....30
OBD-II Function for A/T System ..............................30
One or Two Trip Detection Logic of OBD-II ............30
OBD-II Diagnostic Trouble Code (DTC) ..................30
Malfunction Indicator Lamp (MIL) ............................31
DIAGNOSIS SYSTEM (TCM) .............................32
CONSULT-III Function (TRANSMISSION) ......... ....32
COMPONENT DIAGNOSIS .........................38
U1000 CAN COMM CI RCUIT .............................38
Description .......................................................... ....38
On Board Diagnosis Logic ......................................38
Possible Cause .......................................................38
DTC Confirmation Procedure .............................. ....38
Diagnosis Procedure ...............................................38
P0615 STARTER RELAY .................................39
Description ...............................................................39
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
39
On Board Diagnosis Logic .......................................39
Possible Cause ........................................................39
DTC Confirmation Procedure ..................................39
Diagnosis Procedure ...............................................39
P0700 TRANSMISSION CONTROL .................42
Description ...............................................................42
On Board Diagnosis Logic .......................................42
Possible Cause ........................................................42
DTC Confirmation Procedure ..................................42
Diagnosis Procedure ...............................................42
P0705 TRANSMISSION RANGE SWITCH A ...43
Description ...............................................................43
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
43
On Board Diagnosis Logic .......................................43
Possible Cause ........................................................43
DTC Confirmation Procedure ..................................43
Diagnosis Procedure ...............................................43
P0717 INPUT SPEED SENSOR A ....................46
Description ...............................................................46
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
46
On Board Diagnosis Logic .......................................46
Possible Cause ........................................................46
DTC Confirmation Procedure ..................................46
Diagnosis Procedure ...............................................46
P0720 OUTPUT SPEED SENSOR ...................48
Description ...............................................................48
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
48
On Board Diagnosis Logic .......................................48
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TM-2
Possible Cause .......................................................48
DTC Confirmation Procedure .................................48
Diagnosis Procedure ..............................................49
P0725 ENGINE SPEED .....................................51
Description ........................................................... ...51
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
51
On Board Diagnosis Logic ......................................51
Possible Cause .......................................................51
DTC Confirmation Procedure .................................51
Diagnosis Procedure ..............................................51
P0731 1GR INCORRECT RATIO ......................53
Description ........................................................... ...53
On Board Diagnosis Logic ......................................53
Possible Cause .......................................................53
DTC Confirmation Procedure .................................53
Diagnosis Procedure ..............................................54
P0732 2GR INCORRECT RATIO ......................55
Description ........................................................... ...55
On Board Diagnosis Logic ......................................55
Possible Cause .......................................................55
DTC Confirmation Procedure .................................55
Diagnosis Procedure ..............................................56
P0733 3GR INCORRECT RATIO ......................57
Description ........................................................... ...57
On Board Diagnosis Logic ......................................57
Possible Cause .......................................................57
DTC Confirmation Procedure .................................57
Diagnosis Procedure ..............................................58
P0734 4GR INCORRECT RATIO ......................59
Description ........................................................... ...59
On Board Diagnosis Logic ......................................59
Possible Cause .......................................................59
DTC Confirmation Procedure .................................59
Diagnosis Procedure ..............................................60
P0735 5GR INCORRECT RATIO ......................61
Description ........................................................... ...61
On Board Diagnosis Logic ......................................61
Possible Cause .......................................................61
DTC Confirmation Procedure .................................61
Diagnosis Procedure ..............................................62
P0740 TORQUE CONVERTER .........................63
Description ........................................................... ...63
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
63
On Board Diagnosis Logic ......................................63
Possible Cause .......................................................63
DTC Confirmation Procedure .................................63
Diagnosis Procedure ..............................................63
P0744 TORQUE CONVERTER .........................65
Description ........................................................... ...65
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
65
On Board Diagnosis Logic ................................... ...65
Possible Cause .......................................................65
DTC Confirmation Procedure ..................................65
Diagnosis Procedure ...............................................66
P0745 PRESSURE CONTROL SOLENOID A ...67
Description ........................................................... ...67
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
67
On Board Diagnosis Logic ......................................67
Possible Cause .......................................................67
DTC Confirmation Procedure ..................................67
Diagnosis Procedure ...............................................67
P1705 TP SENSOR ...........................................69
Description ..............................................................69
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
69
On Board Diagnosis Logic ......................................69
Possible Cause .......................................................69
DTC Confirmation Procedure ..................................69
Diagnosis Procedure ...............................................69
P1710 TRANSMISSION FLUID TEMPERA-
TURE SENSOR .................................................
71
Description ........................................................... ...71
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
71
On Board Diagnosis Logic ......................................71
Possible Cause .......................................................71
DTC Confirmation Procedure ..................................71
Diagnosis Procedure ...............................................71
Component Inspection ............................................73
P1721 VEHICLE SPEED SIGNAL ....................74
Description ..............................................................74
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
74
On Board Diagnosis Logic ......................................74
Possible Cause .......................................................74
DTC Confirmation Procedure ..................................74
Diagnosis Procedure ...............................................74
P1730 INTERLOCK ...........................................76
Description ..............................................................76
On Board Diagnosis Logic ......................................76
Possible Cause .......................................................76
DTC Confirmation Procedure ..................................76
Judgement of Interlock ............................................76
Diagnosis Procedure ............................................ ...76
P1731 1ST ENGINE BRAKING .........................78
Description ........................................................... ...78
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
78
On Board Diagnosis Logic ......................................78
Possible Cause .......................................................78
DTC Confirmation Procedure ..................................78
Diagnosis Procedure ...............................................78
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TM-3
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P1752 INPUT CLUTCH SOLENOID .............. ....80
Description .......................................................... ....80
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
80
On Board Diagnosis Logic ......................................80
Possible Cause .......................................................80
DTC Confirmation Procedure ..................................80
Diagnosis Procedure ...............................................80
P1757 FRONT BRAKE SOLENOID ...................82
Description .......................................................... ....82
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
82
On Board Diagnosis Logic ......................................82
Possible Cause .......................................................82
DTC Confirmation Procedure ..................................82
Diagnosis Procedure ...............................................82
P1762 DIRECT CLUTCH SOLENOID ................84
Description .......................................................... ....84
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
84
On Board Diagnosis Logic ......................................84
Possible Cause .......................................................84
DTC Confirmation Procedure ..................................84
Diagnosis Procedure ...............................................84
P1767 HIGH AND LOW REVERSE CLUTCH
SOLENOID .........................................................
86
Description .......................................................... ....86
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
86
On Board Diagnosis Logic ......................................86
Possible Cause .......................................................86
DTC Confirmation Procedure ..................................86
Diagnosis Procedure ...............................................86
P1772 LOW COAST BRAKE SOLENOID .........88
Description .......................................................... ....88
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
88
On Board Diagnosis Logic ......................................88
Possible Cause .......................................................88
DTC Confirmation Procedure ..................................88
Diagnosis Procedure ...............................................88
P1774 LOW COAST BRAKE SOLENOID .........90
Description .......................................................... ....90
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
90
On Board Diagnosis Logic ......................................90
Possible Cause .......................................................90
DTC Confirmation Procedure ..................................90
Diagnosis Procedure ...............................................90
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ....................................................................
92
Diagnosis Procedure ........................................... ....92
CLOSED THROTTLE POSITION AND WIDE
OPEN THROTTLE POSITION CIRCUIT ...........
94
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
94
Diagnosis Procedure ...............................................94
BRAKE SIGNAL CIRCUIT ................................95
CONSULT-III Reference Va lue in Data Monitor
Mode .................................................................... ....
95
Diagnosis Procedure ...............................................95
TOW MODE SWITCH .......................................96
Description ...............................................................96
Diagnosis Procedure ...............................................96
A/T SHIFT LOCK SYSTEM ...............................97
Wiring Diagram - A/T Shift Lock System .................97
Terminals And Reference Values ..........................100
Component Description ....................................... ..100
ECU DIAGNOSIS .......................................103
TCM .................................................................103
Reference Value .................................................. ..103
Wiring Diagram — A/T CONTROL SYSTEM — .. ..105
Fail-Safe .............................................................. ..114
DTC Inspection Priority Chart ................................116
DTC No. Index .......................................................116
DTC Alphabetical Index .........................................117
SYMPTOM DIAGNOSIS ............................118
SYSTEM SYMPTOM .......................................118
A/T Check Indicator Lamp Does Not Come On ... ..118
Engine Cannot Be Started in "P" or "N" Position ...118
In "P" Position, Vehicle Moves When Pushed .......119
In "N" Position, Vehicle Moves ..............................119
Large Shock("N" to "D" Position) ...........................121
Vehicle Does Not Creep Backward in "R" Position ..123
Vehicle Does Not Creep Forward in "D" Position ..125
Vehicle Cannot Be Started from D1 ......................128
A/T Does Not Shift: D1→D2 ..................................130
A/T Does Not Shift: D2→ D3 ..................................131
A/T Does Not Shift: D3→ D4 ..................................133
A/T Does Not Shift: D4→ D5 ..................................135
A/T Does Not Perform Lock-up ........................... ..137
A/T Does Not Hold Lock-up Condition ...................139
Lock-up Is Not Released .......................................140
Engine Speed Does Not Return to Idle .................141
A/T Does Not Shift: 5GR → 4GR ........................ ..142
A/T Does Not Shift: 4GR → 3GR ........................ ..144
A/T Does Not Shift: 3GR → 2GR ........................ ..146
A/T Does Not Shift: 2GR → 1GR ........................ ..147
Vehicle Does Not Decelerate By Engine Brake ... ..149
Symptom Table .....................................................151
PRECAUTION ............................................173
PRECAUTIONS ...............................................173
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TM-4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................
173
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
173
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine ..................................................
174
Precaution .............................................................174
Service Notice or Precaution .................................175
PREPARATION ..........................................176
PREPARATION .............................................. .176
Special Service Tool ............................................ ..176
Commercial Service Tool ......................................177
ON-VEHICLE MAINTENANCE ..................178
A/T FLUID ....................................................... .178
Checking the A/T Fluid (ATF) .............................. ..178
Changing the A/T Fluid (ATF) ................................180
A/T FLUID COOLER ........................................182
A/T Fluid Cooler Cleaning ................................... ..182
Inspection ..............................................................184
STALL TEST ....................................................185
Inspection and Judgment .................................... ..185
LINE PRESSURE TEST ..................................187
Inspection and Judgment .................................... ..187
ROAD TEST .....................................................189
Description ........................................................... ..189
Check Before Engine Is Started ............................189
Check At Idle ....................................................... ..189
Cruise Test - Part 1 ...............................................190
Cruise Test - Part 2 ...............................................192
Cruise Test - Part 3 ...............................................193
Vehicle Speed When Shifting Gears .....................193
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................
193
A/T POSITION .................................................194
Checking of A/T Position ..................................... ..194
Adjustment of A/T Position ....................................194
ON-VEHICLE REPAIR ...............................195
SHIFT CONTROL SYSTEM ........................... .195
A/T Shift Selector Removal and Installation ..........195
Checking of A/T Position ..................................... ..196
Adjustment of A/T Position ....................................196
AIR BREATHER HOSE ...................................197
Removal and Installation ..................................... ..197
OIL PAN ...........................................................199
Oil Pan ................................................................. .199
CONTROL VALVE WITH TCM ........................201
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ....................................................... .
201
REAR OIL SEAL ..............................................213
Rear Oil Seal ........................................................ .213
REMOVAL AND INSTALLATION .............214
TRANSMISSION ASSEMBLY ........................ ..214
Removal and Installation (2WD) .......................... .214
Removal and Installation (4WD) ...........................216
DISASSEMBLY AND ASSEMBLY ...........220
OVERHAUL ......................................................220
Component .......................................................... .220
Oil Channel ...........................................................227
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
229
DISASSEMBLY .............................................. ..232
Disassembly ......................................................... .232
REPAIR FOR COMPONENT PARTS ..............250
Oil Pump .............................................................. .250
Front Sun Gear, 3rd One-Way Clutch ...................252
Front Carrier, Input Clutch, Rear Internal Gear .....254
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ................................................. .
259
High and Low Reverse Clutch ..............................264
Direct Clutch .........................................................266
ASSEMBLY .................................................... ..269
Assembly (1) ........................................................ .269
Adjustment ............................................................282
Assembly (2) .........................................................284
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
291
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
291
General Specification ........................................... .291
Vehicle Speed at Which Gear Shifting Occurs .....291
Vehicle Speed at Which Lock-up Occurs/Releas-
es ......................................................................... .
291
Stall Speed ............................................................292
Line Pressure ........................................................292
A/T Fluid Temperature Sensor ..............................292
Input Speed Sensor ..............................................292
Output Speed Sensor ...........................................292
Reverse Brake ......................................................292
Total End Play .......................................................292
Torque Converter ..................................................293
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DIAGNOSIS AND REPAIR WORKFLOWTM-5
< BASIC INSPECTION >
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BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000001603985
INTRODUCTION
The TCM receives a signal from the output speed sensor, accelera-
tor pedal position sensor (throttle position sensor) or transmission
range switch. Then provides shift c ontrol or lock-up control via A/T
solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used wit h the OBD-related parts of the
A/T system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. T he A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
It is much more difficult to diagnose an error that occurs intermit-
tently rather than continuously. Most intermittent errors are caused
by poor electric connections or impr oper wiring. In this case, careful
checking of suspected circuits may help prevent the replacement of
good parts.
A visual check only may not find t he cause of the errors. A road test
with CONSULT-III (or GST) or a circuit tester connected should be
performed. Follow the “DETAILED FLOW”.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “Diagnostic work sheet” as shown on
the example (Refer to TM-6
) should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
DETAILED FLOW
1.COLLECT THE INFORMATION FROM THE CUSTOMER
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) us ing diagnosis worksheet. Refer to TM-6, "
Diagnostic Work Sheet".
>> GO TO 2.
2.CHECK SYMPTOM 1
Check the following items based on the in formation obtained from the customer.
• Fail-safe. Refer to TM-114, "
Fail-Safe".
• A/T fluid inspection. Refer to TM-178, "
Checking the A/T Fluid (ATF)".
• Stall test. Refer to TM-185, "
Inspection and Judgment".
• Line pressure test. Refer to TM-187, "
Inspection and Judgment".
SAT631IB
SAT632I
SEF234G
Revision: March 2010 2008 QX56