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FSU-12
< ON-VEHICLE MAINTENANCE >
UPPER BALL JOINT AND LOWER BALL JOINT
Before checking the axial forces and end play, turn the lower ball
joint at least 10 revolutions so that the ball joint is properly broken in.Vertical end play “C” : 0 mm (0 in)
SFA858A
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KNUCKLEFSU-13
< ON-VEHICLE MAINTENANCE >
C
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KNUCKLE
On-Vehicle Inspection and ServiceINFOID:0000000001534642
Make sure the mounting conditions (looseness, backl ash) of each component and component status (wear,
damage) are within specif ications. Refer to FSU-25, "
Ball Joint" .
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FSU-14
< ON-VEHICLE REPAIR >
FRONT SUSPENSION ASSEMBLY
ON-VEHICLE REPAIR
FRONT SUSPENSION ASSEMBLY
ComponentINFOID:0000000001534626
1. Dust cover2. Shock absorber 3. Upper link
4. Steering knuckle 5. Cotter pin 6. bolt
7. Jounce bumper 8. washer 9. Lower link
10. Stabilizer bar 11. Stabilizer bar bushing 12. Stabilizer bar mounting bracket
13. Connecting rod 14. Coil spring 15. Upper seat
16. Upper spring seat 17. Shock absorber bushing 18. Shock absorber mounting insulator
19. Spacer 20. Washer ⇐Front
AWEIA0142GB
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COIL SPRING AND SHOCK ABSORBERFSU-15
< REMOVAL AND INSTALLATION >
C
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REMOVAL AND INSTALLATION
COIL SPRING AN D SHOCK ABSORBER
Removal and InstallationINFOID:0000000001534629
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove the shock absorber lower bolt using power tool.
3. Remove the three shock absorber upper nuts using power tool.
4. Remove the coil spring and shock absorber assembly.
• Turn steering knuckle out to gain enough clearance forremoval.
INSTALLATION
Installation is in the reverse order of removal.
• The lower seat step (2) in the shock absorber assembly (1) faces
outside of vehicle.
- Upper spring insulator (3)
- ⇐ : Front
• Tighten all nuts and bolts to specification. Refer to FSU-14, "
Com-
ponent" .
• When installing wheel and tire, refer to WT-48, "
Rotation".
DisposalINFOID:0000000006081164
1. Set shock absorber horizontally with the piston rod fully extended.
2. Drill 2 – 3 mm (0.08 – 0.12 in) hole (A) at the position ( ) from
top as shown in the figure to release gas gradually.
CAUTION:
• Wear eye protection (safety glasses).
• Wear gloves.
• Be careful with metal chips or oil blown out by the com-pressed gas.
NOTE:
• Drill vertically in this direction ( ).
• Directly to the outer tube avoiding brackets.
• The gas is clear, colorless, odorless, and harmless.
3. Position the drilled hole downward and drain oil by moving the piston rod several times. CAUTION:
Dispose of drained oil according to the law and local regulations.
LEIA0093E
WEIA0155E
A : 20 – 30 mm (0.79 – 1.18 in)
JPEIA0161ZZ
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FSU-16
< REMOVAL AND INSTALLATION >
STABILIZER BAR
STABILIZER BAR
Removal and InstallationINFOID:0000000001534633
REMOVAL
1. Remove engine under cover using power tool.
2. Remove stabilizer bar mounting bracket bolts and connectingrod nuts using power tool, as shown.
3. Remove bushings from stabilizer bar.
INSPECTION AFTER REMOVAL
• Check stabilizer bar for twist and deformation. Replace if necessary.
• Check rubber bushing for cracks, wear and deterioration. Replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten all nuts and bolts to specification. Refer to FSU-14, "
Component" .
LEIA0094E
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UPPER LINKFSU-17
< REMOVAL AND INSTALLATION >
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UPPER LINK
Removal and InstallationINFOID:0000000001534634
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove the fender protector to access upper link. Refer to EXT-23, "
Removal and Installation" .
3. Remove cotter pin and nut from upper link ball joint and discard the cotter pin.
4. Separate upper link ball joint stud from steering knuckle using Tool.
• Support lower link with jack.
5. Remove upper link bolts and nuts, then remove upper link.
INSPECTION AFTER REMOVAL
Upper Link
Check for deformation and cracks. Replace if necessary.
Upper Link Ball Joint
Check for distortion and damage. Replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten all nuts and bolts to specification. Refer to FSU-14, "
Component".
CAUTION:
Use a new cotter pin for installation of upper link ball joint nut.
• When installing wheel and tire, refer to WT-48, "
Rotation".
• After installation, check that the front wheel alignment is within specification. Refer to FSU-7, "
Front Wheel
Alignment" .
Tool number : ST29020001 (J-24319-01)
LEIA0095E
LEIA0096E
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2008 QX56
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FSU-18
< REMOVAL AND INSTALLATION >
LOWER LINK
LOWER LINK
Removal and InstallationINFOID:0000000001534635
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove lower shock absorber bolt.
3. Remove stabilizer bar connecting rod lower nut using power tool, then separate connecting rod from lowerlink. Refer to FSU-16, "
Removal and Installation" .
4. Remove drive shaft nut, if equipped. Refer to FA X - 9 , "
Removal and Installation" .
5. Remove pinch bolt from steering knuckle using power tool, then separate lower link ball joint from steering knuckle.
6. Remove lower link cam bolts (1) and nuts, then the lower link (2).
NOTE:
Some vehicles may be equipped with straight (non-adjustable)
lower link bolts and washers. In order to adjust camber and
caster on these vehicles, first replace the lower link bolts and
washers with adjustable (cam) bolts and washers.
INSPECTION AFTER REMOVAL
Lower Link
Check for deformation and cracks. Replace if necessary.
Lower Link Bushing
Check for distortion and damage. Replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten all nuts and bolts to specification. Refer to FSU-14, "
Component".
• When installing wheel and tire, refer to WT-48, "
Rotation".
• After installation, check that the front wheel alignment is within specification. Refer to FSU-7, "
Front Wheel
Alignment" .
LEIA0097E
WEIA0153E
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UPPER BALL JOINT AND LOWER BALL JOINTFSU-19
< REMOVAL AND INSTALLATION >
C
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M A
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FSU
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UPPER BALL JOINT AND LOWER BALL JOINT
Removal and InstallationINFOID:0000000001534636
The ball joints are part of the upper and lower links. Refer to FSU-17, "Removal and Installation" (upper link),
FSU-18, "
Removal and Installation" (lower link).
Revision: March 2010 2008 QX56