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EXL-1
DRIVER CONTROLS
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CONTENTS
EXTERIOR LIGHTING SYSTEM
BASIC INSPECTION ....... .............................4
DIAGNOSIS AND REPAIR WORKFLOW ..... .....4
Work Flow ........................................................... ......4
FUNCTION DIAGNOSIS ...............................7
HEADLAMP .................................................... .....7
System Diagram .................................................. ......7
System Description ...................................................7
Component Parts Location ........................................7
Component Description .............................................7
DAYTIME LIGHT SYSTEM .................................9
System Diagram .................................................. ......9
System Description ...................................................9
Component Parts Location ........................................9
Component Description ...........................................10
AUTO LIGHT SYSTEM ......................................11
System Diagram ......................................................11
System Description .................................................11
Component Parts Location ......................................12
Component Description ...........................................12
HEADLAMP AIMING SYSTEM (MANUAL) .......14
System Diagram .................................................. ....14
System Description .................................................14
Component Description ...........................................14
FRONT FOG LAMP ............................................15
System Diagram .................................................. ....15
System Description .................................................15
Component Parts Location ......................................15
Component Description ...........................................15
TURN SIGNAL AND HAZARD WARNING
LAMPS ...............................................................
16
System Diagram .................................................. ....16
System Description .................................................16
Component Parts Location ......................................17
Component Description ...........................................17
PARKING, LICENSE PLATE AND TAIL
LAMPS ..............................................................
18
System Diagram .................................................. ....18
System Description ..................................................18
Component Parts Location ......................................18
Component Description ...........................................19
TRAILER TOW ..................................................20
System Diagram ......................................................20
System Description ..................................................20
Component Parts Location ......................................21
Component Description ...........................................21
DIAGNOSIS SYSTEM (BCM) ...........................23
COMMON ITEM ..................................................... ....23
COMMON ITEM : Diagnosis Description ................23
COMMON ITEM : CONSULT-III Function ...............23
EXTERNAL LAMP ................................................. ....23
EXTERNAL LAMP : CONSULT-III Function ............23
FLASHER ............................................................... ....25
FLASHER : CONSULT-III Function (BCM -
FLASHER) ...............................................................
25
DIAGNOSIS SYSTEM (IPDM E/R) ...................26
CONSULT - III Function (IPDM E/R) .......................26
COMPONENT DIAGNOSIS .........................27
POWER SUPPLY AND GROUND CIRCUIT ....27
BCM (BODY CONTROL MODULE) ...................... ....27
BCM (BODY CONTROL MODULE) : Diagnosis
Procedure ............................................................ ....
27
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) .......................... ....
27
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) : Diagnosis Pro-
cedure .................................................................. ....
27
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EXL-2
HEADLAMP (HI) CIRCUIT ................................28
Description ........................................................... ...28
Component Function Check ...................................28
Diagnosis Procedure ..............................................28
HEADLAMP (LO) CIRCUIT ...............................30
Description ........................................................... ...30
Component Function Check ...................................30
Diagnosis Procedure ..............................................30
FRONT FOG LAMP CIRCUIT ...........................32
Description ........................................................... ...32
Component Function Check ...................................32
Diagnosis Procedure ..............................................32
PARKING LAMP CIRCUIT ................................34
Description ........................................................... ...34
Component Function Check ...................................34
Diagnosis Procedure ..............................................34
TURN SIGNAL LAMP CIRCUIT ........................37
Description ........................................................... ...37
Component Function Check ...................................37
Diagnosis Procedure ..............................................37
OPTICAL SENSOR ...........................................40
Description ..............................................................40
Component Function Check ...................................40
Diagnosis Procedure ..............................................40
HEADLAMP AIMING SWITCH ..........................42
Description ........................................................... ...42
Diagnosis Procedure ..............................................42
HEADLAMP .......................................................43
Wiring Diagram .................................................... ...43
DAYTIME LIGHT SYSTEM ................................47
Wiring Diagram .................................................... ...47
AUTO LIGHT SYSTEM ......................................54
Wiring Diagram .................................................... ...54
HEADLAMP AIMING SYSTEM (MANUAL) ......61
Wiring Diagram .................................................... ...61
FRONT FOG LAMP SYSTEM ...........................65
Wiring Diagram .................................................... ...65
TURN SIGNAL AND HAZARD WARNING
LAMP SYSTEM .............................................. ...
68
Wiring Diagram .................................................... ...68
PARKING, LICENSE PLATE AND TAIL
LAMPS SYSTEM ............................................ ...
75
Wiring Diagram .................................................... ...75
STOP LAMP ......................................................81
Wiring Diagram .................................................... ...81
BACK-UP LAMP ................................................85
Wiring Diagram .................................................... ...85
TRAILER TOW ..................................................90
Wiring Diagram .................................................... ...90
ECU DIAGNOSIS .......................................99
BCM (BODY CONTROL MODULE) ............... ...99
Description ........................................................... ...99
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) ................
100
Description ........................................................... .100
SYMPTOM DIAGNOSIS ...........................101
EXTERIOR LIGHTING SYSTEM SYMPTOMS ..101
Symptom Table .................................................... .101
NORMAL OPERATING CONDITION ...............103
Description ........................................................... .103
BOTH SIDE HEADLAMPS DO NOT SWITCH
TO HIGH BEAM ................................................
104
Description ........................................................... .104
Diagnosis Procedure .............................................104
BOTH SIDE HEADLAMPS (LO) ARE NOT
TURNED ON .....................................................
105
Description ............................................................105
Diagnosis Procedure .............................................105
PARKING, LICENSE PLATE AND TAIL
LAMPS ARE NOT TURNED ON ......................
106
Description ........................................................... .106
Diagnosis Procedure .............................................106
BOTH SIDE FRONT FOG LAMPS ARE NOT
TURNED ON .....................................................
107
Description ............................................................107
Diagnosis Procedure .............................................107
PRECAUTION ...........................................108
PRECAUTIONS .............................................. ..108
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
108
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ................................
108
ON-VEHICLE REPAIR ..............................110
ADJUSTMENT AND INSPECTION ................ ..110
HEADLAMP ............................................................ .110
HEADLAMP : Aiming Adjustment .........................110
FRONT FOG LAMP ................................................ .111
FRONT FOG LAMP : Aiming Adjustment .............111
REMOVAL AND INSTALLATION .............113
HEADLAMP .................................................... ..113
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EXL-3
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Bulb Replacement ........
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113
Removal and Installation .......................................114
Disassembly and Assembly ................................ ..114
AUTO LIGHT SYSTEM ....................................116
Removal and Installation .......................................116
FRONT FOG LAMP ........................................ ..117
Bulb Replacement .................................................117
Removal and Installation .......................................117
LIGHTING & TURN SIGNAL SWITCH .......... ..119
Removal and Installation .......................................119
HAZARD SWITCH .......................................... ..120
Removal and Installation .......................................120
PUDDLE LAMP .............................................. ..121
Removal and Installation .......................................121
LICENSE PLATE LAMP .................................122
Bulb Replacement ............................................... ..122
Removal and Installation .......................................122
STOP LAMP ....................................................123
Bulb Replacement .................................................123
Removal and Installation .......................................123
REAR COMBINATION LAMP .........................124
Bulb Replacement .................................................124
Removal and Installation .......................................124
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... .
125
BULB SPECIFICATIONS ................................125
Headlamp ............................................................ ..125
Exterior Lamp ........................................................125
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EXL-4
< BASIC INSPECTION >
DIAGNOSIS AND REPAIR WORKFLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000001547093
OVERALL SEQUENCE
JPLIA0089GB
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DIAGNOSIS AND REPAIR WORKFLOWEXL-5
< BASIC INSPECTION >
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DETAILED FLOW
1.INTERVIEW FOR MALFUNCTION
Find out what the customer's concerns are.
>> GO TO 2
2.SYMPTOM CHECK
Verify the symptom from the customer's information.
>> GO TO 3
3.BASIC INSPECTION
Check the operation of each part. Check that any concerns occur other than those mentioned in the customer
interview.
>> GO TO 4
4.SELF-DIAGNOSIS WITH CONSULT-III
Perform the self diagnosis with CONSULT- III. Check that any DTC is detected.
Is any DTC detected?
YES >> GO TO 5
NO >> GO TO 6
5.TROUBLE DIAGNOSIS BY DTC
Perform the trouble diagnosis for the detect ed DTC. Specify the malfunctioning part.
>> GO TO 9
6.FAIL-SAFE ACTIVATION CHECK
Determine if the customer's concern is related to fail-safe activation.
Does the fail-safe activate?
YES >> GO TO 7
NO >> GO TO 8
7.SYSTEM DIAGNOSIS
Perform the system diagnosis for the system in which t he fail-safe activates. Specify the malfunctioning part.
>> GO TO 9
8.SYMPTOM DIAGNOSIS
Perform the symptom diagnosis. Specify the malfunctioning part.
>> GO TO 9
9.MALFUNCTION PART REPAIR
Repair or replace the malfunctioning part.
>> GO TO 11
10.REPAIR CHECK (SELF-DIAGNOSIS WITH CONSULT-III)
Perform the self diagnosis with CONSUL T-III. Verfied that no DTCs are detected. Erase all DTCs detected
prior to the repair. Verify that DTC is not detected again.
Is any DTC detected?
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EXL-6
< BASIC INSPECTION >
DIAGNOSIS AND REPAIR WORKFLOW
YES >> GO TO 5
NO >> GO TO 11
11 .REPAIR CHECK (OPERATION CHECK)
Check the operation of each part.
Does it operate normally?
YES >> INSPECTION END
NO >> GO TO 3
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HEADLAMPEXL-7
< FUNCTION DIAGNOSIS >
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FUNCTION DIAGNOSIS
HEADLAMP
System DiagramINFOID:0000000001547094
System DescriptionINFOID:0000000001547095
Control of the headlamp system operation is dependent upon the position of the lighting switch (combination
switch). When the lighting switch is placed in the 2nd position, the BCM (body control module) receives input
requesting the headlamps and park lamps to illuminate. Th is input is communicated to the IPDM E/R (intelli-
gent power distribution module engine room) via the CA N communication lines. The CPU (central processing
unit) of the IPDM E/R controls the headlamp high and headl amp low relay coils. When energized, these relays
direct power to the respective headlamps, which then illuminate.
Component Parts LocationINFOID:0000000001547096
Component DescriptionINFOID:0000000001547097
XENON HEADLAMP
A Xenon type headlamp is adapted to the low beam headlamps. Xenon bulbs do not use a filament.
Instead,they produce light when a high voltage current is passed between two tungsten electrodes through a
AWLIA0009GB
1. BCM M18, M20 (view with instrument
panel removed) 2. IPDM E/R E122, E123, E124 3. Combination switch M28
4. Combination meter M23, M24
ALLIA0379ZZ
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EXL-8
< FUNCTION DIAGNOSIS >
HEADLAMP
mixtureof xenon (an inert gas) and certain other metal halides. In addition to added lighting power, electronic
controlof the power supply gives the headlamps stable quality and tone color.Following are some of the many
advantages of the xenon type headlamp.
• The light produced by the headlamps is a white color comparable to sunlight that is easy on the eyes.
• Light output is nearly double that of halogen headlamps, affording increased area of illumination.
• The light features a high relative spectral distribution at wavelengths to which the human eye is most sensi-tive. This means that even in the rain, more light is reflected back from the road surface toward the vehi-
cle,for added visibility.
• Power consumption is approximately 25 percent less than halogen headlamps, reducing battery load..
HIGH BEAM OPERATION/FLASH-TO-PASS OPERATION
With the lighting switch in the 2ND position and placed in HIGH position, the BCM receives input requesting
the headlamp high beams to illuminate. The flash to pass feature can be used any time and also sends a sig-
nal to the BCM. This input is communicated to t he IPDM E/R via the CAN communication lines. The CPU of
the combination meter controls the ON/OFF status off the HIGH BEAM indicator. The CPU of the IPDM E/R
controls the headlamp high relay coil which supplies power to the high beam headlamps.
The combination meter receives a high beam request signal (ON) via the CAN communication lines and turns
the high beam indicator lamp ON.
COMBINATION SWITCH READING FUNCTION
Refer to BCS-7, "System Description".
AUTO LIGHT OPERATION
Refer to EXL-11, "System Description".
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