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ST-14
< ON-VEHICLE MAINTENANCE >
POWER STEERING FLUID
5. If air bubbles or cloudiness still exists, stop engine, perform steps 2 and 3 again until air bubbles or cloud-iness does not exist.
6. Stop engine, check fluid level.
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STEERING WHEELST-15
< ON-VEHICLE REPAIR >
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ON-VEHICLE REPAIR
STEERING WHEEL
On-Vehicle Inspection and ServiceINFOID:0000000004920096
CHECKING CONDITION OF INSTALLATION
• Check installation condition of steering gear assembly, front suspension, axle and steering column.
• Check if movement exists when steering wheel is mo ved up and down, to the left and right and to the axial
direction.
• Check if the nuts for steering gear assembly are loose. Refer to ST-23, "
Removal and Installation".
CHECKING STEERING WHEEL PLAY
1. Turn tires straight ahead, start engine, then turn steer ing wheel to the left and right lightly, and measure
steering wheel movement on the outer circumference when steering wheel is turned up to the point where
tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
• Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to FSU-
7, "Front Wheel Alignment".
1. Turn tires straight ahead, check if steering wheel is in the neutral position.
2. If it is not in the neutral position, remo ve steering wheel and reinstall it correctly.
3. If the neutral position cannot be attained by repositi oning the steering wheel two teeth or less on steering
stem, loosen tie-rod lock nuts of steering outer socket s, then adjust tie-rods by the same amount in the
opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level, dry surface and set parking brake.
2. Start engine.
3. Bring power steering fluid up to operating temperature of 60 ° – 80 °C (140 ° – 176 °F).
4. Tires need to be inflated to specified pressure. Refer to WT-51, "
Tire".
5. Check steering wheel turning force using Tool when steering wheel has been turned 360 ° from the neutral position.
End play of the axial direction
for steering wheel : 0 mm (0 in)
LGIA0024E
Steering wheel play on the outer circumference : 0 − 35 mm (0 − 1.38 in)
Tool number — (J-44372)
Steering wheel turning force : 39 N (4 kg-f, 9 lb-f) or less
WGIA0035E
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ST-16
< ON-VEHICLE REPAIR >
STEERING WHEEL
6. If steering wheel turning force is out of specification, inspect steering column. Refer to ST-29, "Disassem-
bly and Assembly" .
7. If steering column meets specification, repair steering gear. Refer to ST-31, "
Disassembly and Assembly".
CHECKING FRONT WHEEL TURNING ANGLE
When checking front wheel turning angle, refer to FSU-7, "Front Wheel Alignment".
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POWER STEERING OIL PUMPST-17
< ON-VEHICLE REPAIR >
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POWER STEERING OIL PUMP
On-Vehicle Inspection and ServiceINFOID:0000000004920097
CHECKING RELIEF OIL PRESSURE
CAUTION:
Before starting work, confirm belt tension is proper.
1. Connect Tool between oil pump discharge connector and high pressure hose and then bleed air from the hydraulic circuit.
2. Start engine. Allow engine to run until tank temperature reaches 50 ° – 80 °C (122° – 176°F).
CAUTION:
• Warm up engine with shut-off valve fully opened. If engine is started with shut-off valve closed,
fluid pressure in power steering pump increases to maximum. This will raise fluid temperature
excessively.
• Be careful not to contact hose with belt when engine is started.
3. With engine at idle, close shut-off valve and read the relief oil pressure.
CAUTION:
Do not close shut-off valve of pressure gauge for more than 10 seconds.
4. After measurement, open shut-off valve slowly. • If relief oil pressure is outside the specification, repair or replace oil pump. Refer to ST-35, "
Disassembly
and Assembly" .
5. After inspection, disconnect oil pressure gauge and oil pressure gauge adapter from hydraulic circuit, con-
nect oil pump discharge connector and high pressure hose. Add fluid and bleed air from hydraulic circuit
thoroughly. Refer to ST-13, "
Air Bleeding Hydraulic System" .
Tool number:
Pressure gauge and shut-off valve KV48103500
(J26357 and J26357-10)
Oil pump side Connector A and O-
ring
KV48105300-4 and 5295262U10
(—)
Eye-bolt and O-ring KV48105300-3 and 5295262U00
(—)
High pressure
piping side Connector B and O-
ring
KV48105300-1 and 5295262U00
(—)
Nut KV48105300-2
( — )
SGIA0570E
Relief oil pressure
: 9.0 – 9.8 mPa (91.77 – 99.93 kg/cm2 , 1305.34 – 1421.37 psi)
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ST-18
< REMOVAL AND INSTALLATION >
STEERING WHEEL
REMOVAL AND INSTALLATION
STEERING WHEEL
Removal and InstallationINFOID:0000000004920098
REMOVAL
1. Set the front wheels in the straight-ahead position.
2. Remove the driver air bag module. Refer to SR-5, "
Removal and Installation" .
3. Disconnect steering wheel switches.
4. Remove the steering wheel center nut.
5. Remove the steering wheel using Tool.
CAUTION:
Place a piece of tape across the sp iral cable so it will not be
rotated out of position.
6. Disconnect heated steering wheel connector.
7. Inspect the steering wheel near the puller holes for damage. If damaged, replace the steering wheel.
• Remove steering wheel rear cover and steering wheelswitches, if required.
INSTALLATION
Installation is in the reverse order of removal.
• Align spiral cable correctly when installing steering wheel. Makesure that the spiral cable is in the neutral position. The neutral
position is detected by turning left 2.5 revolutions from the right
end position and ending with the knob at the top.
• Refer to BRC-8, "
ADJUSTMENT OF STEERING ANGLE SEN-
SOR NEUTRAL POSITION : Special Repair Requirement" for
steering angle sensor adjustment.
• After the work is completed, perform self-diagnosis to make sure no malfunction is detected. Refer to SRC-13, "
SRS Operation
Check".
• Tighten steering wheel center nut to specification. ST-18,
"Removal and Installation".
CAUTION:
• The spiral cable may snap due to steering operation if the
cable is not installed in the correct position.
• With the steering linkage di sconnected, the cable may snap
by turning the steering wheel beyond the limited number of
turns. The spiral cable can be turned counterclockwise about
2.5 turns from the neutral position. Tool number : ST27180001 (J-25726-A)
SGIA1524J
WGIA0038E
PHIA0275E
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TILT SYSTEMST-19
< REMOVAL AND INSTALLATION >
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TILT SYSTEM
Removal and InstallationINFOID:0000000004920099
TILT MOTOR AND TILT SENSOR
Removal
1. Remove the lower driver instrument panel. Refer to IP-14, "Removal and Installation".
2. Disconnect the sonar switch.
3. Disconnect adjustable pedal switch.
4. Remove steering column cover
5. Disconnect the tilt sensor electrical connector.
6. Remove knee protector.
7. Remove the two tilt sensor screws and the tilt sensor.
8. Disconnect the tilt motor electrical connector.
9. Remove the tilt motor bolt and the tilt motor.
Installation
Installation is in reverse order of removal.
NOTE:
Make sure the tab in the tilt sensor is engaged in the bracket on the tilt motor.
AWGIA0086GB
1. Tilt sensor 2. Tilt motor
LGIA0026E
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ST-20
< REMOVAL AND INSTALLATION >
STEERING COLUMN
STEERING COLUMN
Removal and InstallationINFOID:0000000004920100
CAUTION:
• Any time the ignition switch has been disconnected, removed or installed, the keys must be re-regis-
tered in the BCM. Refer to Consult-III operations IVIS/NVIS.
• Do not exert any load or impact in the axial dir ection immediately before or after column removal.
• Do not to move steering gear during removal of steering column assembly.
REMOVAL
1. Remove combination switch and spiral cable from steering column assembly. Refer to SR-7, "Removal
and Installation".
2. Remove the tilt motor and tilt sensor. Refer to ST-19, "
Removal and Installation".
3. Remove steering column cover. Refer to IP-14, "
Removal and Installation".
1. Driver air bag module2. Steering wheel3. Steering wheel side cover
4. Combination switch and spiral cable 5. Steering column assembly 6. Collar
7. Hole cover seal 8. Clamp9. Hole cover mounting plate
10. Hole cover 11. Upper joint12. Upper shaft
13. Boot clamp 14. Lower joint shaft15. Boot and clips (plastic)
WGIA0139E
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STEERING COLUMNST-21
< REMOVAL AND INSTALLATION >
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4. Remove lock nut and bolt, then separate upper shaft from upper joint.
5. Remove two nuts and two bolts, then remove steering column assembly from steering member.
6. Remove hole cover seal and clamp.
7. Remove mounting nuts, then remove hole cover from dash panel.
8. Raise vehicle, then remove mounting bolt (lower side) of lower joint shaft and remove lower joint shaft and upper shaft as an
assembly.
INSPECTION AFTER REMOVAL
• Check for damage to steering column jacket tube. If damage is found, replace steering column with new
one.
• If vehicle has been in a collision, check column length L, “L
1 and “L2 as shown. If out of specification, replace
steering column with new one.
LGIA0027E
LGIA0028E
LGIA0029E
Steering column length
L : 610 mm (24.02 in)
L
1: 158 mm (6.22 in)
L
2: 262 mm (10.31 in)
WGIA0080E
Revision: March 2010 2008 QX56