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TM-198
< ON-VEHICLE REPAIR >
AIR BREATHER HOSE
CAUTION:
• Install air breather hose with paint mark at upper side.
• When installing the air breather hose, do not crush or block by folding or bending the hose.
• When inserting the hose to the tran smission tube, be sure to insert it fully until its end reaches the
tube bend portion.
• Make sure clip is securely installed to bracket.
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OIL PANTM-199
< ON-VEHICLE REPAIR >
CEF
G H
I
J
K L
M A
B
TM
N
O P
OIL PAN
Oil PanINFOID:0000000004917434
REMOVAL AND INSTALLATION
Removal
1. Drain A/T fluid. Refer to TM-180, "Changing the A/T Fluid (ATF)".
2. Remove oil pan clips (1).
3. Remove oil pan (2).
4. Remove oil pan gasket. • Vehicle front
• Oil pan bolts
• Drain plug (3)
5. Check for foreign materials in oil pan to help determi ne cause of malfunction. If the A/T fluid is very dark,
has some burned smell, or contains foreign particles then friction material (clutches, band) may need
replacement. A tacky film that will not wipe clean indicates varnish build up. Varnish can cause valves,
servo, and clutches to stick and can inhibit pump pressure.
CAUTION:
If friction material is detected, flush th e transmission cooler after repair. Refer to TM-182, "
A/T
Fluid Cooler Cleaning".
6. Remove magnets from oil pan.
Installation
1. Install the oil pan magnets as shown.
AWDIA0023ZZ
SCIA5200E
SCIA5200E
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TM-200
< ON-VEHICLE REPAIR >
OIL PAN
2. Install the oil pan (2) new oil pan gasket.• : Vehicle Front
• : Oil pan bolts
• Clips (1)
• Drian plug (3)
CAUTION:
• Be sure the oil drain plug is located to the rear of thetransmission assembly.
• Before installing oil pan bolts, remove any traces of old sealant from the sealing su rfaces and threaded holes.
• Do not reuse old gasket, replace with a new one.
• Always replace the oil pan bolts as they are self-sealing.
• Partially install the oil pan bolts in a criss-cross pattern to prevent dislocation of the gasket.
3. Install oil pan bolts and clips tighten in numerical order as shown.
4. Install drain plug with new gasket to oil pan and tighten to speci- fication.
CAUTION:
Do not reuse drain plug gasket.
5. Refill the A/T with fluid and check for fluid leakage. Refer to TM-178, "
Checking the A/T Fluid (ATF)".
AWDIA0023ZZ
Oil pan bolts : 7.9 N·m (0.81 kg-m, 70 in-lb)
Drain plug : 34 N·m (3.5 kg-m, 25 ft-lb)
SCIA4113E
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CONTROL VALVE WITH TCMTM-201
< ON-VEHICLE REPAIR >
CEF
G H
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K L
M A
B
TM
N
O P
CONTROL VALVE WITH TCM
Control Valve with TCM and A/T Fluid Temperature Sensor 2INFOID:0000000006211127
COMPONENTS
CONTROL VALVE WITH TCM REMOVAL AND INSTALLATION
Removal
1. Disconnect negative battery terminal.
2. Drain A/T fluid. Refer to TM-180, "
Changing the A/T Fluid (ATF)".
3. Disconnect A/T assembly harness connector.
1. Transmission 2. Snap ring3. Sub-harness
4. Control valve with TCM 5. Bracket6. A/T fluid temperature sensor 2
7. Oil pan gasket 8. Brackets9. Oil pan bolt
10. Oil pan 11. Magnet12. Drain plug
13. Drain plug gasket 14. Terminal cord assembly 15. O-ring
16. O-ring 17. Plug
A/T fluid temperature sensor 2 (A) can be changed to plug (B), depending on vehicles.
JSDIA1425GB
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TM-202
< ON-VEHICLE REPAIR >
CONTROL VALVE WITH TCM
4. Remove snap ring from A/T assembly harness connector.
5. Push A/T assembly harness connector.CAUTION:
Do not damage connector.
6. Remove oil pan and oil pan gasket. Refer to TM-199, "
Oil Pan".
7. If an A/T fluid temperature sensor 2 is attached, disconnect the A/T fluid temperature sensor 2 connector
as shown below.
a. Disconnect A/T fluid temperat ure sensor 2 connector (A).
CAUTION:
Do not damage connector.
b. Straighten the four terminal clips ( ) to free the terminal cord assembly for A/T fluid temperature sensor 2 harness.
8. Straighten terminal clip ( ) to free the output speed sensor har- ness.
9. Disconnect output speed sensor connector (1). CAUTION:
Do not damage connector.
SCIA5021E
SCIA5022E
SCIA8124E
JSDIA1316ZZ
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CONTROL VALVE WITH TCMTM-203
< ON-VEHICLE REPAIR >
CEF
G H
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M A
B
TM
N
O P
10. Remove bolts (A), (B) and (C) from control valve with TCM.
11. Remove control valve with TCM from transmission case. CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
12. Remove the A/T fluid temperature sensor 2 or plug as shown below.
a. A/T fluid temperature sensor 2
i. Remove A/T fluid temperature sensor 2 with bracket from con- trol valve with TCM.
ii. Remove bracket from A/T fluid temperature sensor 2.
b. Plug
: Front
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA8074E
SCIA5142E
SCIA5253E
SCIA5264E
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TM-204
< ON-VEHICLE REPAIR >
CONTROL VALVE WITH TCM
i. Remove plug (1) with bracket (2) from control valve with TCM.
ii. Remove bracket (1) from plug (2).
iii. Remove O-ring (1) from plug (2).
13. Remove O-ring from A/T assembly harness connector.
14. Disconnect TCM connectors.CAUTION:
Do not damage connectors.
: Bolt
JSDIA1311ZZ
JSDIA1312ZZ
JSDIA1313ZZ
SCIA5155E
SCIA5447E
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CONTROL VALVE WITH TCMTM-205
< ON-VEHICLE REPAIR >
CEF
G H
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K L
M A
B
TM
N
O P
15. Remove A/T assembly harness connector from control valve with TCM using suitable tool.
16. Disconnect TCM connector (1) and transmission range switch connector. (2)
CAUTION:
Do not damage connectors.
Installation
CAUTION:
• If the A/T fluid temperature sensor 2 has flaws, replace it with a plug.
• After completing installation, check A/T fluid leakage and fluid level. Refer to TM-178, "
Checking the
A/T Fluid (ATF)".
1. Connect TCM connector (1) and transmission range switch con- nector. (2)
2. Install A/T assembly harness connector to control valve with TCM.
SCIA5448E
JSDIA1317ZZ
JSDIA1317ZZ
SCIA5450E
Revision: March 2010 2008 QX56