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PREPARATIONBR-5
< PREPARATION >
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PREPARATION
PREPARATION
Special Service ToolINFOID:0000000004894478
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000004894479
Tool number
(Kent-Moore No.)
Tool name Description
—
(J-46532)
Brake and clutch pedal height measure-
ment tool Measuring brake pedal height
38-PFM90.5
(—)
Pro-Cut PFM90 On-Car Brake Lathe Turning rotors
LFIA0227E
ALFIA0092ZZ
Tool name
Description
1. Flare nut crowfoot
2. Torque wrench Removing and installing each brake pip-
ing.
a: 10 mm (0.39 in) / 12 mm (0.47 in)
Power tool Removing nuts, bolts and screws.
S-NT360
PBIC0190E
PBIC0191E
Revision: March 2010 2008 QX56
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BR-6
< FUNCTION DIAGNOSIS >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
FUNCTION DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000004894481
Use the chart below to help you find the cause of the sy mptom. If necessary, repair or replace these parts.
×: ApplicableReference page
BR-7
, BR-9
BR-7
, BR-9
BR-7
, BR-9
BR-7
, BR-9
BR-7
, BR-9
BR-7
, BR-9
BR-7
, BR-9
BR-7
, BR-9
BR-7
, BR-9
BR-7
, BR-9
DLN-182, "
NVH Troubleshooting Chart
" (2F1310),
DLN-192, "
NVH Troubleshooting Chart
" (2S1410)
DLN-206, "
NVH Troubleshooting Chart
" (FFD),
DLN-240, "
NVH Troubleshooting Chart
" (RFD)
FAX-5, "
NVH Troubleshooting Chart
" (FAX),
RAX-5, "
NVH Troubleshooting Chart
" (RAX)
FSU-6, "
NVH Troubleshooting Chart
" (FSU),
RSU-5, "
NVH Troubleshooting Chart
" (RSU)
WT-41, "
NVH Troubleshooting Chart
"
ST-12, "
NVH Troubleshooting Chart
"
Possible cause and
SUSPECTED PARTS
Pads - damaged
Pads - uneven wear
Shims damaged
Rotor imbalance
Rotor damage
Rotor runout
Rotor deformation
Rotor deflection
Rotor rust
Rotor thickness variation
PROPELLER SHAFT
DIFFERENTIAL
DRIVESHAFT
SUSPENSION
TIRES AND ROAD WHEEL
STEERING
Symptom Noise
××× × × × × ××
Shake ×× ××××
Shimmy, Shudder ××××××× × × ××
Revision: March 2010 2008 QX56
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FRONT DISC BRAKEBR-7
< BASIC INSPECTION >
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BASIC INSPECTION
FRONT DISC BRAKE
BRAKE PAD
BRAKE PAD : InspectionINFOID:0000000004894482
PA D W E A R
Check pad thickness from the inspection holes on cylinder body.
Check using a scale if necessary.
DISC ROTOR
DISC ROTOR : InspectionINFOID:0000000004894483
VISUAL
Check surface of disc rotor for uneven wear, cracks, and serious damage. Replace as necessary.
RUNOUT
1. Attach disc rotor to wheel hub using wheel nuts (at two or more positions).
2. Inspect runout using a dial gauge placed at 10 mm (0.39 in) inside the disc edge.
NOTE:
Before measuring, make sure that wheel bearing axial end play
is within the specification. Refer to FA X - 6 , "
On-Vehicle Inspec-
tion and Service".
3. When runout exceeds limit value, displace mounting positions of disc rotor by one hole. And then find a position of the minimum value for runout.
4. If runout is outside the specified value after performing the above operation, turn disc rotor using Tool.
THICKNESS
Standard thickness : Refer to BR-46, "Front Disc
Brake".
Repair limit thickness : Refer to BR-46, "
Front Disc
Brake".
WFIA0522E
Runout limit : Refer to BR-46, "Front Disc
Brake".
(with it attached to the vehicle)
Tool number : 38-PFM90.5 ( — )
BRA0580D
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BR-8
< BASIC INSPECTION >
FRONT DISC BRAKE
Check thickness of the disc rotor using a micrometer. Replace disc
rotor if thickness is less than the wear limit.Standard thickness : Refer to BR-46, "
Front
Disc Brake".
Repair limit thickness : Refer to BR-46, "
Front
Disc Brake".
Thickness variation
(Measured at 8 positions) : Refer to
BR-46, "
Front
Disc Brake".
SBR020B
Revision: March 2010 2008 QX56
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REAR DISC BRAKEBR-9
< BASIC INSPECTION >
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REAR DISC BRAKE
BRAKE PAD
BRAKE PAD : InspectionINFOID:0000000004894484
PA D W E A R
Check pad thickness from the inspection holes on cylinder body.
Check using a scale if necessary.
DISC ROTOR
DISC ROTOR : InspectionINFOID:0000000004894485
VISUAL
Check surface of disc rotor for uneven wear, cracks, and serious damage. Replace as necessary.
RUNOUT
1. Attach disc rotor to wheel hub using wheel nuts (at two or more positions).
2. Inspect runout using dial gauge placed at 10 mm (0.39 in) inside disc edge.
NOTE:
Before measuring, make sure that wheel bearing axial end play
is within the specification. Refer to RAX-6, "
On-Vehicle Inspec-
tion and Service".
3. When runout exceeds limit value, displace mounting positions of disc rotor by one hole. And then find a position of the minimum value for runout.
4. If runout is outside the specified value after performing the above operation, turn disc rotor using Tool.
THICKNESS
Check the thickness of the disc rotor using a micrometer. Replace
disc rotor if the thickness is less than the wear limit. Standard thickness : Refer to
BR-46, "
Rear Disc
Brake".
Repair limit thickness : Refer to BR-46, "
Rear Disc
Brake".
BRA0010D
Runout limit : Refer to BR-46, "Rear Disc Brake".
(With it attached to the vehicle)
Tool number : 38-PFM90.5 ( — )
BRA0697D
Standard thickness : Refer to BR-46, "Rear
Disc Brake".
Repair limit thickness : Refer to BR-46, "
Rear
Disc Brake".
Thickness variation
(Measured at 8 positions) : Refer to
BR-46, "
Rear
Disc Brake".
SFIA2284E
Revision: March 2010 2008 QX56
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BR-10
< BASIC INSPECTION >
BRAKE BOOSTER
BRAKE BOOSTER
InspectionINFOID:0000000004894486
OPERATION
With engine stopped, change vacuum to atmospheric pressure by
depressing brake pedal several times. Then with brake pedal fully
depressed, start engine and when vacuum pressure reaches the
standard, make sure that clearance between brake pedal and floor
panel decreases.
AIR TIGHT
• Run engine at idle for approximately 1 minute, and stop it afterapplying vacuum to booster. Depress brake pedal normally to
change vacuum to atmospheric pressure. Make sure that distance
at intervals of 5 seconds between brake pedal and floor panel
gradually increases.
• Depress brake pedal while engine is running, and stop engine with pedal depressed. The pedal stroke should not change after holding pedal down for 30 seconds.
BRA0037D
SBR365AA
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VACUUM LINESBR-11
< BASIC INSPECTION >
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VACUUM LINES
InspectionINFOID:0000000004894487
VISUAL INSPECTION
Check for improper assembly, damage and de terioration. Replace as necessary.
CHECK VALVE INSPECTION
Airtightness Inspection
Use a suitable vacuum pump to check. Connect to brake booster
side of check valve.
Check valve specification : Refer to BR-46, "
Check
Va l v e".
LFIA0217E
Revision: March 2010 2008 QX56
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BR-12
< BASIC INSPECTION >
BRAKE MASTER CYLINDER
BRAKE MASTER CYLINDER
On Board InspectionINFOID:0000000004894488
LEAK INSPECTION
Check for leaks at master cylinder to brake booster attachment point, reservoir tank, and brake tube connec-
tions.
Revision: March 2010 2008 QX56