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RSU-18
< REMOVAL AND INSTALLATION >
FRONT LOWER LINK
FRONT LOWER LINK
Removal and InstallationINFOID:0000000004900760
REMOVAL
1. Remove the wheel and tire assembly using power tool.
2. Use CONSULT-III "EXHAUST SOLENOID" active test to release the air pressure from the rear load level-
ing air suspension system.
3. Remove the shock absorber lower end bolt.
4. Remove stabilizer bar connecting rod from front lower link.
5. Remove stabilizer bar clamps and place bar aside.
6. Remove the adjusting bolt and nut, and the bolt and nut, from the front lower link and rear suspension member using power
tool.
7. Remove the front lower link pinch bolt and nut on the knuckle side using power tool.
8. Disconnect the front lower link from the knuckle using a soft hammer.
CAUTION:
Do not damage the ball joint with the soft hammer.
9. Remove the front lower link.
INSPECTION AFTER REMOVAL
• Check the front lower link and bushing for any deformation, crack, or damage. Replace if necessary.
• Check the rubber bushing for damage, cracks and deforma tion. Replace the front lower link and bushing if
necessary.
• Before checking, turn the ball joint at least 10 revolutions so that the ball joint is properly broken in.
LEIA0082E
LEIA0086E
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FRONT LOWER LINKRSU-19
< REMOVAL AND INSTALLATION >
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• Check the ball joint. Replace the front lower link if any of the follow- ing conditions exist:
- Ball stud is worn.
- Joint is hard to swing.
- Play in axial direction is excessive.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten the nuts and bolts to specification. Refer to RSU-9, "
Component" .
• Perform the final tightening of the nuts and bolts for the links (rubber bushing) under unladen condition
(unladen condition means that the fuel tank, engine cool ant and lubricants are at the full specification, and
the spare tire, jack, hand tools, and mats are in t heir designated positions) with the tires on level ground.
• Check the wheel alignment. Refer to RSU-6, "
Wheel Alignment Inspection"
Swinging force “A” : Refer to RSU-28, "Ball Joint" .
Turning force “B” : Refer to RSU-28, "
Ball Joint".
Vertical end play “C” : Refer to RSU-28, "
Ball Joint" .
SFA858A
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RSU-20
< REMOVAL AND INSTALLATION >
REAR LOWER LINK & COIL SPRING
REAR LOWER LINK & COIL SPRING
Removal and InstallationINFOID:0000000004900761
REMOVAL
1. Remove the wheel and tire assembly using power tool. Refer to WT-48, "Rotation" .
2. Use CONSULT-III "EXHAUST SOLENOID" active test to release the air pressure from the rear load level-
ing air suspension system.
3. For removing the LH rear lower link and coil spring, remove the height sensor arm bracket bolt from the LH rear lower link.
4. Remove speed sensor harness and brackets from rear lower link.
5. Set a suitable jack to relieve the coil spring tension from the rear lower link.
WARNING:
Do not compress the coil sp ring when setting the jack.
6. Loosen the rear lower link adjusting bolt and nut connected to the rear suspension member, using power tool.
7. Remove the rear lower link bolt and nut from the knuckle using power tool.
LEIA0080E
LEIA0077E
LEIA0009E
LEIA0077E
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REAR LOWER LINK & COIL SPRINGRSU-21
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8. Slowly lower the suitable jack to release the coil spring tension. Then remove the upper rubber seat, coil spring, and lower rubber seat from the rear lower link.
9. Remove the rear lower link adjusting bolt and nut from the rear suspension member using power tool, then remove the rear
lower link.
INSPECTION AFTER REMOVAL
Check the coil spring and rubber seats for deformation, cracks, or other damage and replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten the nuts and bolts to specification. Refer to RSU-9, "
Component" .
• When installing the upper and lower rubber seats for the rear coil springs, the arrow embossed on the rubber seats must point out
toward the wheel and tire assembly.
• After installing the rear lower link and coil spring, check the wheel alignment and adjust if necessary. Refer to RSU-6, "
Wheel Align-
ment Inspection"
LEIA0009E
LEIA0076E
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RSU-22
< REMOVAL AND INSTALLATION >
STABILIZER BAR
STABILIZER BAR
Removal and InstallationINFOID:0000000004900762
REMOVAL
1. Disconnect the stabilizer bar ends from the connecting rodsusing power tool.
2. Remove the stabilizer bar clamps using power tool, and remove the stabilizer bar bushings.
3. Remove the stabilizer bar.
INSPECTION AFTER REMOVAL
• Check the stabilizer bar for any deformation, cracks, or damage and replace if necessary.
• Check the rubber bushings for deterioration, or cracks and replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten the nuts and bolts to specification. Refer to RSU-9, "
Component" .
• Install the stabilizer bar with the ball joint sockets properly aligned.
• Install the stabilizer bar bushing and clamp so they are positioned inside of the sideslip prevention clamp on the stabilizer bar.
LEIA0088E
LEIA0089E
SFA449BB
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REAR LOAD LEVELING AIR SUSPENSION COMPRESSOR ASSEMBLYRSU-23
< REMOVAL AND INSTALLATION >
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REAR LOAD LEVELING AIR SUSPENSION COMPRESSOR ASSEMBLY
Removal and InstallationINFOID:0000000004900763
Rear Load Leveling Air Suspension System
REMOVAL
1. Use CONSULT-III "EXHAUST SOLENOID" active test to release the air pressure from the rear load level-
ing air suspension system.
2. Disconnect the electrical connectors for the rear load leveling air suspension compressor assembly.
3. Unclip the rubber cover to access the rear load leveling air suspension compressor assembly.
4. Disconnect the rear load leveling air suspension hoses at the rear load leveling air suspension compressor assembly.
• To disconnect the hoses, push in on the lock ring using a suit-
able tool and pull the hose out.
AWEIA0054GB
1. Rear load leveling air suspension
hose, RH 2. Shock absorber, RH 3. Height sensor
4. Rear load leveling air suspension hose, LH 5. Shock absorber, LH
6. Rear load leveling air suspension
compressor assembly
Front
LEIA0074E
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RSU-24
< REMOVAL AND INSTALLATION >
REAR LOAD LEVELING AIR SUSPENSION COMPRESSOR ASSEMBLY
5. Remove the four bolts that mount the rear load leveling air sus-
pension compressor assembly to the underbody.
INSTALLATION
Installation is in the reverse order of removal.
• To connect the rear load leveling air suspension hoses, the lockring must be fully seated in the fitt ing. Insert the hose “B” into the
lock ring “A” until the lock ring “A” is touching the hose “B” as
shown. Pull on the hose to check that it is securely inserted.
LEIA0090E
LEIA0078E
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CONTROL UNITRSU-25
< REMOVAL AND INSTALLATION >
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CONTROL UNIT
Removal and InstallationINFOID:0000000004900764
REMOVAL
1. Remove the rear LH interior trim panel. Refer to INT-14, "Removal and Installation" .
2. Disconnect the battery negative terminal.
3. Disconnect the suspension control unit electrical connector.
4. Remove the two bolts and remove the suspension control unit.
INSTALLATION
Installation is in the reverse order of removal.
Initialization ProcedureINFOID:0000000004900765
1. If control unit has been replaced, proceed to step 2. If control unit has not been replaced, use CONSULT-
III “CLEAR HEIGHT INI” work support function to cl ear initialization flag and value. The CK SUSP warning
lamp should illuminate. Using CONSULT-III “EXHAUST SOLENOID” active test, release the air pressure
from the rear load leveling air suspension system.
2. Roll vehicle forward and backward.
3. Use CONSULT-III “ADJUST HEIGHT INI” work support function to set initialization condition.
4. Confirm that CK SUSP warning lamp is OFF.
LEIA0100E
Suspension control unit bolt s : 6 N·m (0.6 kg-m, 53 in-lb)
Revision: March 2010 2008 QX56