1996 TOYOTA LAND CRUISER Workshop Manual

BO37N−01
BO2455
Cotton
TapePanel
Cover
−
BODY FRONT DOOR
BO−9
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape a screwdriver tip before using to pry parts.
1. REMOVE DOOR INSIDE HANDLE BEZEL
2. REMOVE ARMREST
3. REMOVE ARMREST PANEL BASE UPPER
4. REMOVE COURTESY LIGHT
5. REMOVE LOWER FRAME BRACKET GARNISH
6. REMOVE DOOR TRIM
(a) Remove the 3 screws from the door trim.
(b) Using a screwdriver, remove the clip and remove the trim
by pulling all of the trim up.
(c) Remove the 11 screws and armrest base from the door
trim.
(d) Remove the inner weatherstrip from the door trim.
(e) Remove the 8 screws and door pocket from the door trim.
7. REMOVE DOOR BELT MOULDING
Pry out the clip from the edge of the panel, and remove the
moulding .
8. REMOVE DOOR WEATHERSTRIP
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
9. REMOVE DOOR INSIDE HANDLE
10. REMOVE DOOR LOCK CONTROL RELAY
11. REMOVE SERVICE HOLE COVER
NOTICE:
Do not block the trim clip sealing with the tape.
12. REMOVE OUTSIDE REAR VIEW MIRROR
13. REMOVE DOOR GLASS RUN
14. REMOVE REAR LOWER FRAME
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BO−10
−
BODY FRONT DOOR
1996 LAND CRUISER (RM451U)
HINT:
At the time of reassembly, adjust the equalizer arm up to down
and tighten if where dimensions A and B, as shown are equal.
15. REMOVE DOOR GLASS
16. REMOVE WINDOW REGULATOR
Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
HINT:
At the time of reassembly, apply MP grease to the sliding sur-
face and gears of the window regulator.
NOTICE:
Do not apply grease to the spring.
17. REMOVE LOCKING AND OPENING CONTROL LINK
18. REMOVE DOOR LOCK
HINT:
At the time of reassembly, apply adhesive to the 3 screws. Part No.08833 −00070, THREE BOND 1324 or equiva-
lent
Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
HINT:
At the time of reassembly, apply MP grease to the sliding sur-
face of the door lock.
19. REMOVE DOOR OUTSIDE HANDLE
20. REMOVE DOOR LOCK CYLINDER
21. REMOVE DOOR SPEAKER
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BO37O−01
−
BODY FRONT DOOR
BO−11
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. REMOVE GLASS CHANNEL WITH SCREWDRIVER
OR LIKE OBJECT
2. A P P LY S O A P Y WAT E R TO I N S I D E O F W E AT H- ERSTRIP
3. INSTALL CHANNEL BY TAPPING IT WITH PLASTIC HAMMER
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BO37M−01
BO2556
BO−12
−
BODY FRONT DOOR
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Using SST, adjust the door by loosening the body side hinge
bolts. SST 09812−00010
Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL DIRECTIONS
Loosen the door side hinge bolts to adjust. Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
(c) Using a plastic hammer, tap the striker to adjust it.
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Version 1.11 - 03/16/2010

BO37P−01
−
BODY FRONT DOOR
BO−13
1996 LAND CRUISER (RM451U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO−9.)
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BO37Q−01
BO−14
−
BODY REAR DOOR
1248
Author: Date:
1996 LAND CRUISER (RM451U)
REAR DOOR
COMPONENTS
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Version 1.11 - 03/16/2010

BO37S−01
−
BODY REAR DOOR
BO−15
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape a screwdriver tip before using to pry parts.
1. REMOVE DOOR INSIDE HANDLE BEZEL
2. REMOVE DOOR SPEAKER COVER
3. REMOVE ASH TRAY
4. REMOVE ARMREST BASE UPPER
5. REMOVE ARMREST
6. REMOVE DOOR TRIM
(a) Remove the courtesy light.
(b) Remove the 3 screws from the door trim.
(c) Using a screwdriver, remove the clips and remove the trim
by pulling all of the trim up.
(d) Remove the inner weatherstrip from the door trim.
(e) Remove the 11 screws and the armrest base from the door trim.
7. REMOVE DOOR BELT MOULDING
Pry out the clip from the edge of the panel, and remove the
moulding.
8. REMOVE DOOR WEATHERSTRIP
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
9. REMOVE DOOR INSIDE HANDLE
10. REMOVE SERVICE HOLE COVER
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Version 1.11 - 03/16/2010

BO2455
Cotton TapePanel
Cover
BO−16
−
BODY REAR DOOR
1996 LAND CRUISER (RM451U)
NOTICE:
Do not block the clip sealing with the tape.
11. REMOVE DOOR SPEAKER
12. REMOVE LINK PROTECTOR
13. REMOVE LOCKING LINK AND DOOR OPENING LINK
14. REMOVE DOOR GLASS RUN
15. REMOVE REAR LOWER FRAME
16. REMOVE QUARTER WINDOW GLASS WITH WEATH-
ERSTRIP
17. REMOVE DOOR GLASS
18. REMOVE WINDOW REGULATOR Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
HINT:
At the time of reassembly, apply MP grease to the sliding sur-
face and gears of the regulator.
NOTICE:
Do not apply grease to the spring.
19. REMOVE DOOR LOCK
HINT:
At the time of reassembly, apply adhesive to the 3 screws. Part No.08833 −00070, THREE BOND 1324 or equiva-
lent
Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
HINT:
At the time of reassembly, apply MP grease to the sliding sur-
face of the door lock.
20. REMOVE OUTSIDE HANDLE
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Version 1.11 - 03/16/2010