1996 TOYOTA LAND CRUISER Workshop Manual

MA04U−01
P04771
−
MAINTENANCE ENGINE
MA−5
45
Author: Date:
1996 LAND CRUISER (RM451U)
ENGINE
INSPECTION
HINT:
Inspect these items when the engine is cold.
1. INSPECT DRIVE BELT (See page CH−2)
2. INSPECT AIR FILTER
(a) Visually check that the air cleaner element is not exces- sively dirty, damaged or oily.
If necessary, replace the air cleaner element.
(b) Clean the element with compressed air. First blow from the inside thoroughly, then blow off the
outside of the element.
3. REPLACE AIR FILTER
Replace the air cleaner element with a new one.
4. REPLACE SPARK PLUGS (See page IG−1 )
5. REPLACE ENGINE OIL AND OIL FILTER (See page LU−2)
6. REPLACE ENGINE COOLANT (See page CO−2)
7. INSPECT CHARCOAL CANISTER (See page EC−6 )
8. REPLACE GASKET IN FUEL TANK CAP (See page
EC−6)
9. INSPECT FUEL LINES AND CONNECTIONS (See page EC−6)
10. INSPECT EXHAUST PIPES AND MOUNTINGS
Visually inspect the p ipes, hangers and connections for severe
corrosion, leaks or damage.
11. ADJUST VALVE CLEARANCE (See page EM−4)
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MA0055
MA02T−03
MA−6
−
MAINTENANCE BRAKE
46
Author: Date:
1996 LAND CRUISER (RM451U)
BRAKE
INSPECTION
1. INSPECT BRAKE LINE PIPES AND HOSES
HINT:
Check in a well lighted area. Check the entire circumference
and length of the brake hoses using a mirror as required. Turn
the front wheels fully right or left before checking the front brake.
(a) Check all brake lines and hoses.
Check for damage.
Check for wear.
Check for deformation.
Check for cracks.
Check for corrosion.
Check for leaks.
Check for bends.
Check for twists.
(b) Check all clamps for tightness and connections for leak- age.
(c) Check that the hoses and lines are clear of sharp edges, moving parts and the exhaust system.
(d) Check that the lines installed in grommets pass through the center of the grommets.
2. INSPECT FRONT BRAKE P ADS AND DISCS (See page
BR−27 )
3. INSPECT REAR BRAKE PADS AND DISCS (See page
BR−36 )
4. INSPECT PARKING BRAKE LININGS AND DRUMS
(See page BR−42 )
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MA04V−01
P22573
−
MAINTENANCE CHASSIS
MA−7
47
Author: Date:
1996 LAND CRUISER (RM451U)
CHASSIS
INSPECTION
1. INSPECT STEERING LINKAGE
(a) Check the steering linkage for looseness or damage.
Check that the tie rod ends do not have excessive
play.
Check that the boot clamps are not loose.
(b) Inspect the dust cover for damage.
2. INSPECT SRS AIRBAG (Driver airbag: See page RS−9 )
(Front passenger airbag: See page RS−23 )
3. INSPECT STEERING GEAR HOUSING OIL
Check the steering gear housing for oil leakage.
If leakage is found, check for cause and repair.
4. INSPECT OIL LEVEL IN AUTOMATIC TRANSMISSION
(See page DI−131 )
5. INSPECT OIL LEVEL IN TRANSFER AND DIFFEREN- TIAL
(a) Transfer: Remove the filler plug and feel inside the hole with your
finger. Check that the oil comes to within 5 mm (0.20 in.)
of the bottom edge of the hole.
If the level is low, add oil until it begins to run out of the filler hole.
Oil drade: API GL −4 or GL−5
Viscosity: 75W−90
(b) Differential: Remove the filler plug and feel inside the hole with your
finger. Check that the oil comes to within 5 mm (0.20 in.)
of the bottom edge of the hole.
If the level is low, add oil until it begins to run out of the filler hole.
Oil drade: Hypoid gear oil API GL −5
Viscosity:
Above −18°C (0° F) SAE 90
Below −18°C (0° F) SAE 80W−90 or 80W
6. REPLACE AUTOMATIC TRANSMISSION FLUID (See page DI−3)
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P22572
P22574B13834
Drain Plug
Drain Plug
MA0621B13835
Lubricating Positions: 1. Spider2. Slide Yoke1
2 1
MA−8
−
MAINTENANCE CHASSIS
48
Author: Date:
1996 LAND CRUISER (RM451U)
7. REPLACE TRANSFER AND DIFFERENTIAL OIL
(a) Remove the drain plug and drain the oil.
(b) Reinstall the drain plug securely.
(c) Add new oil until it begins to run out of the filler hole.
Oil drade and viscosity: See step 5.
Oil capacity:
Transfer oil
1.7 liters (1.8 US qts, 1.5 lmp. qts)
Front differential oil (w/o Differential lock)
2.8 liters (3.0 US qts, 2.5 lmp. qts)
Front differential oil (w/ Differential lock)
2.65 liters (2.8 US qts, 2.3 lmp. qts)
Rear differential oil
3.25 liters (3.4 US qts, 2.9 lmp. qts)
8. REPACK FRONT WHEEL BEARINGS (See pages SA−7 and SA−9 )
9. LUBE STEERING KNUCKLE CHASSIS AND PROPEL-
LER SHAFT
(a) Remove the screw plug from each steering knuckle and repack with lubricant.
Steering knuckle grease:
Molybdenum disulfide lithium base chassis grease
(NLGI No. 2)
(b) Reinstall the 2 screw plugs.
(c) Lubricate chassis components, referring to the lubrication
chart. Before pumping in grease, wipe off any mud and
dust on the grease fitting.
Grease grade:
Lithium base chassis grease (NLGI No. 2)
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MA04W−01
−
MAINTENANCE BODY
MA−9
49
Author: Date:
1996 LAND CRUISER (RM451U)
BODY
INSPECTION
1. TIGHTEN BOLTS AND NUTS ON CHASSIS AND BODY
(a) Tighten the front seat−to−body mounting bolts. Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
(b) Under Severe Conditions: In addition to the above maintenance items, check for
loose or missing nuts and bolts on the steering system,
drive train, suspension system, fuel tank mounts, engine
mounts, etc.
2. FINAL INSPECTION
(a) Check the operation of the body parts:
Hood:
Auxiliary catch operates properly
Hood locks securely when closed
Front and rear doors:
Door locks operate properly
Doors close properly
Back door:
Door lock operates properly
Seats:
Seat adjusts easily and locks securely in any posi-
tion
Front seat back locks securely in any position
Folding −down rear seat backs look securely
(b) Road test
Check the engine and chassis for abnormal noises.
Check that the vehicle does not wander or pull to
one side.
Check that the brakes work properly and do not
drag.
(c) Be sure to deliver a clean car. Especially check the steering wheel, shift lever knob, all
switch knobs, door handles and seats.
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PP2ZZ−01
−
PREPARATION MAINTENANCE
PP−1
50
Author: Date:
1996 LAND CRUISER (RM451U)
MAINTENANCE
EQUIPMENT
MirrorBrake hose
Torque wrench
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PP300−01
PP−2
−
PREPARATION ENGINE MECHANICAL
51
Author: Date:
1996 LAND CRUISER (RM451U)
ENGINE MECHANICAL
SST (Special Service Tools)
09201−10000Valve Guide Bushing Remover &
Replacer Set
(09201−01070)Valve Guide Bushing Remover &
Replacer 7
09202−70020Valve Spring Compressor
(09202−00010)Attachment
09213−58012Crankshaft Pulley Holding Tool
09223−15030Oil Seal & Bearing ReplacerCrankshaft rear oil seal
09236−00101Water Pump Overhaul Tool Set
(09236−15010)Bearing StayValve stem oil seal
09248−06020Valve Lifter Stopper
09248−55050Valve Clearance Adjust Tool Set
(09248−05510)Valve Lifter Press
09316−60011Transmission & Transfer Bearing
Replacer
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−
PREPARATION ENGINE MECHANICAL
PP−3
52
Author: Date:
1996 LAND CRUISER (RM451U)
(09316−00011)Replacer PipeCrankshaft front oil seal
(09316−00051)Replacer ”D”Crankshaft front oil seal
09330−00021Companion Flange Holding ToolCrankshaft pulley
09636−20010Upper Ball Joint Dust Cover
ReplacerCrankshaft timing gear
09816−30010Oil Pressure Switch SocketKnock sensor
09843−18020Diagnosis Check Wire
09950−40011Puller B SetCrankshaft timing gear
(09951−04010)Hanger 150
(09952−04010)Slide Arm
(09953−04020)Center Bolt 150
(09954−04010)Arm 25
(09955−04061)Claw No.6
09950−50012Puller C SetCrankshaft pulley
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