1996 TOYOTA LAND CRUISER Workshop Manual

BO37F−01
V00005
Clip RemoverPliers
Screwdriver Scraper
−
BODY CLIP
BO−1
1235
Author: Date:
1996 LAND CRUISER (RM451U)
CLIP
REPLACEMENT
The removal and installation methods of typical clips used in body parts ar\
e shown in the table below.
HINT:
If the clip is damaged during the operation, always replace it with a ne\
w clip.
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V00012
Shape (Example)Removal / Installation
Removal Installation
Removal Installation
BO−2
−
BODY CLIP
1236
Author: Date:
1996 LAND CRUISER (RM451U)
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BO37G−01
−
BODY SRS AIRBAG
BO−3
1237
Author: Date:
1996 LAND CRUISER (RM451U)
SRS AIRBAG
PRECAUTION
The LAND CRUISER is equipped with an SRS (Supplemental Restraint System) such as the driver airbag
and front passenger airbag. Failure to carry out service operation in th\
e correct sequence could cause the
SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing (in\
-
cluding removal or installation of parts, inspection or replacement), be sure t\
o read the precautionary notices
in the RS section.
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BO37H−01
BO−4
−
BODY FRONT BUMPER
1238
Author: Date:
1996 LAND CRUISER (RM451U)
FRONT BUMPER
COMPONENTS
CAUTION:
The side rail extensions are necessary for normal function-
ing of the SRS airbag, so make sure that they are correctly
installed.When replacing the bumper, always inspect the
side rail extensions. If they are deformed or cracked, re-
place them. Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
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BO37I−01
−
BODY REAR BUMPER
BO−5
1239
Author: Date:
1996 LAND CRUISER (RM451U)
REAR BUMPER
COMPONENTS
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BO5235
Centering BoltBolt
with W asher
BO37J−01
BO−6
−
BODY HOOD
1240
Author: Date:
1996 LAND CRUISER (RM451U)
HOOD
ADJUSTMENT
HINT:
Since the centering bolt is used as the hood hinge and lock set
bolt, the hood and lock cannot be adjusted with it on. Substitute
the bolt with washer for the centering bolt.
1. ADJUST HOOD IN FORW ARD/REARWARD AND LEFT
/RIGHT DIRECTIONS
Adjust the hood by loosening the hood side hinge bolts. Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
2. ADJUST FRONT EDGE OF HOOD IN VERTICAL DIRECTIONS
(a) Loosen the lock nut.
(b) Adjust the hood by turning the cushions.
3. ADJUST REAR EDGE OF HOOD IN VERTICAL DIREC-
TIONS
Adjust the hood by loosening the body side hinge bolts.
4. ADJUST HOOD LOCK
Adjust the hood lock by loosening the mounting bolts. Torque: 8.0 N·m (80 kgf·cm, 69 in.·lbf)
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BO37K−01
BO5366
Piston RodCylinderHole Here
10 − 20 mm
(0.39 − 0.99 in.)
−
BODY HOOD SUPPORT
BO−7
1241
Author: Date:
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. REMOVE DAMPER STAY FROM HOOD
Remove the 2 bolts and support from the hood.
HINT:
While supporting the hood with your hand, remove the hood.
2. REMOVE DAMPER STAY FROM BODY
Remove the 2 bolts and support.
3. REPLACE DAMPER STAY
NOTICE:
Do not disassemble the damper stay because the cyl-
inder is filled with pressurized gas.
If the damper stay is to be replaced, drill a 2.0 − 3.0 mm
(0.079 − 0.118 in.) hole as shown in the illustration to
completely release the high− pressure gas before dis-
posing of it.
When drilling, chips may fly out so work carefully.
The gas is colorless, odorless and non −toxic.
When working, handle the damper stay carefully.
Never score or scratch the exposed part of the piston
rod, and never allow paint or oil to get on it.
Do not turn the piston rod and cylinder with the damp-
er stay fully extended.
4. INSTALL DAMPER STAY
Install the damper stay.
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BO37L−01
BO−8
−
BODY FRONT DOOR
1242
Author: Date:
1996 LAND CRUISER (RM451U)
FRONT DOOR
COMPONENTS
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