1996 TOYOTA LAND CRUISER Workshop Manual

BO37T−01
−
BODY REAR DOOR
BO−17
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. REMOVE GLASS CHANNEL WITH SCREWDRIVER
OR LIKE OBJECT
2. A P P LY S O A P Y WAT E R TO I N S I D E O F W E AT H- ERSTRIP
3. INSTALL CHANNEL BY TAPPING IT WITH PLASTIC HAMMER
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BO37R−01
BO−18
−
BODY REAR DOOR
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Adjust the door by loosening the body side hinge bolts. Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
2. ADJUST DOOR IN LEFT /RIGHT AND VERTICAL DIRECTIONS
Adjust the door by loosening the door side hinge bolts. Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
(c) Using a plastic hammer, tap the striker to adjust it.
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BO37U−01
−
BODY REAR DOOR
BO−19
1996 LAND CRUISER (RM451U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO−15 ).
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BO37V−01
BO−20
−
BODY BACK DOOR
1254
Author: Date:
1996 LAND CRUISER (RM451U)
BACK DOOR
COMPONENTS
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BO37W−01
−
BODY BACK DOOR
BO−21
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape the screwdriver tip before using to pry parts.
1. REMOVE UPPER BACK DOOR
(a) Remove the pull handle and pull handle bezel.
(b) Remove the back door trim.
(1) Insert a screwdriver, between the retainers and trim
to pry it loose.
(2) Remove the back door trim.
(c) Remove the door weatherstrip.
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
(d) Remove the weatherstrip upper.
NOTICE:
Do not pull strongly off the weatherstrip as it may tear.
(e) Remove the door inside handle.
(f) Remove the door lock control.
(g) Remove the outside handle.
(h) Remove the door lock cylinder.
(i) Remove the wiper arm.
(j) Remove the wiper motor.
(k) Remove the wiper control relay.
(l) Remove the door lock.
(m) Remove the damper stay.
2. REMOVE LOWER BACK DOOR
(a) Remove the door trim. (1) Insert a screwdriver, between the retainers and
door trim to pry it loose.
(2) Remove the door trim.
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BO2455
Panel
Cotton Tape Cover
BO−22
−
BODY BACK DOOR
1996 LAND CRUISER (RM451U)
(b) Remove the service hole cover.
(c) Remove the door lock control.
(d) Remove the door lock.
(e) Remove the license plate light cover.
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BO37X−01
−
BODY BACK DOOR
BO−23
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. ADJUST UPPER BACK DOOR
(a) Adjust the door in forward/rearward and left/right direc-
tions.
Adjust the door by loosening the door side hinge bolts.
(b) Adjust the door in left/right and vertical directions. Adjust the door by loosening the body side hinge bolts.
(c) Adjust the door lock striker. (1) Check that the door fit and door lock linkage are ad-
justed correctly.
(2) Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with
a hammer. Tighten the striker mounting screw
again.
2. ADJUST LOWER BACK DOOR
(a) Adjust the door in forward/rearward and left/right direc- tions.
Adjust the door by loosening the door side hinge bolts.
(b) Adjust the door in left/right and vertical directions. Adjust the door by loosening the body side hinge bolts.
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BO−24
−
BODY BACK DOOR
1996 LAND CRUISER (RM451U)
(c) Adjust the door lock striker.
(1) Check that the door fit and door lock linkages areadjusted correctly.
(2) Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with
a hammer.
(3) Tighten the striker mounting screws again.
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Version 1.11 - 03/16/2010