1996 TOYOTA LAND CRUISER Workshop Manual

BR1D5−03
BR−36
−
BRAKE REAR BRAKE CALIPER
1996 LAND CRUISER (RM451U)
INSPECTION
1. MEASURE PAD LINING THICKNESS (See step 1. on page BR−27)
Standard thickness: 10.0 mm (0.394 in.)
Minimum thickness: 1.0 mm (0.039 in.)
2. MEASURE DISC THICKNESS (See page BR−27 )
Standard thickness: 18.0 mm (0.709 in.)
Minimum thickness: 16.0 mm (0.630 in.)
3. MEASURE DISC RUNOUT (See page BR−27 )
Maximum disc runout: 0.15 mm (0.0059 in.)
If the runout is greater than the maximum, adjust the disc runout
or grind it on a ”On−Car” brake lathe.
4. IF NECESSARY, REPLACE DISC
(a) Remove the torque plate..
(b) Remove the hub nuts of the temporarily installed disc and
pull off the disc.
(c) Install a new disc and and loosely install the hub nuts.
(d) Install the torque plate and tighten the mounting bolts. Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
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BR1D4−01
−
BRAKE REAR BRAKE CALIPER
BR−37
1996 LAND CRUISER (RM451U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BR−35 ).
NOTICE:
Apply lithium soap base glycol grease to the parts indicated by the arro\
ws (See page BR−33).
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BR1D6−01
BR−38
−
BRAKE REAR BRAKE CALIPER
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal (See page BR−34 ).
HINT:
After installation, fill brake reservoir with brake fluid, bleed brake system\
(See page BR−4) and check for
leaks.
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BR1D7−01
−
BRAKE PARKING BRAKE
BR−39
1021
Author: Date:
1996 LAND CRUISER (RM451U)
PARKING BRAKE
COMPONENTS
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BR1D8−04
BR−40
−
BRAKE PARKING BRAKE
1996 LAND CRUISER (RM451U)
DISASSEMBLY
1. REMOVE REAR WHEEL
2. REMOVE REAR DISC BRAKE ASSEMBLY
(a) Remove the 2 mounting bolts and remove the disc brake assembly.
Torque: 88 N·m (900 kgf·cm, 65 ft·lbf)
(b) Suspend the disc brake assembly securely. Ensure that the hose is not stretched.
3. REMOVE DISC
Place the matchmarks on the disc and rear hub, and remove the
disc.
HINT:
If the disc cannot be removed easily, turn the shoe adjuster until
the wheel turns freely.
4. REMOVE TENSION SPRING
Using needle −nose pliers, remove the tension spring.
5. REMOVE SHOE RETURN SPRINGS
Using SST, remove the shoe return springs. SST 09717−20010
HINT:
Using SST, install the front shoe return spring and then install
the rear return spring. SST 09718−20010
6. REMOVE SHOE STRUT WITH SPRING
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−
BRAKE PARKING BRAKE
BR−41
1996 LAND CRUISER (RM451U)
7. REMOVE REAR SHOE, ADJUSTER AND TENSION
SPRING
(a) Slide out the rear shoe, and remove the rear shoe and ad-
juster.
(b) Remove the 2 shoe hold −down spring cups, spring and
pin.
(c) Remove the lower side tension spring.
8. REMOVE FRONT SHOE
(a) Slide out the front shoe.
(b) Remove the shoe 2 hold −down spring cups, springs and
pin.
(c) Disconnect the parking brake cable from the parking
brake shoe lever.
9. IF NECESSARY, REMOVE AND DISASSEMBLE PARKING BRAKE BELLCRANK ASSEMBLY
(a) Using a screwdriver, remove the C −washer.
(b) Remove the pin and disconnect the parking brake cable No.2 from the bellcrank.
(c) Remove the clip.
(d) Remove the pin and clip, then disconnect the parking
brake cable.
(e) Remove the 2 tension springs.
(f) Remove the 2 bolts and parking brake bellcrank assem- bly.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
(g) Remove the boot from parking brake bellcrank bracket.
(h) Using a screwdriver, remove the C −washer and pin.
(i) Remove the parking brake bellcrank from the bell crank bracket.
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BR1D9−02
BR0897
BR0828
R00343Clearance Shim
BR−42
−
BRAKE PARKING BRAKE
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT DISASSEMBLED PARTS
Inspect the disassembled parts for wear, rust or damage.
2. MEASURE BRAKE SHOE LINING THICKNESS
Using a ruler, measure the thickness of the shoe lining. Standard thickness: 4.0 mm (0.157 in.)
Minimum thickness: 1.0 mm (0.039 in.)
If the lining thickness is at the minimum thickness or less, or if
there is extremely uneven wear, replace the brake shoe.
3. MEASURE BRAKE DISC INSIDE DIAMETER
Using a vernier calipers, measure the inside diameter of the
disc. Standard inside diameter: 230 mm (9.06 in.)
Maximum inside diameter: 231 mm (9.09 in.)
Replace the disc if the inside diameter is at the maximum value
or more. Replace the disc or grind it with a lathe if the disc is
scored or is worn unevenly.
4. INSPECT PARKING BRAKE LINING AND DISC FOR PROPER CONTACT
Apply chalk to the inside surface of the disc, then grind down
the brake shoe lining to fit. If the contact between the disc and
the brake shoe lining is improper, repair it using a brake shoe
grinder or replace the brake shoe assembly.
5. MEASURE CLEARANCE BETWEEN PARKING BRAKE SHOE AND LEVER
Using a feeler gauge, measure the clearance.
Standard clearance: Less than 0.35 mm (0.0138 in.)
If the clearance is not within the specification, replace the shim
with one of the correct size.
Shim ThicknessShim Thickness
0.3 mm (0.012 in.)0.9 mm (0.035 in.)
0.6 mm (0.024 in.)
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−
BRAKE PARKING BRAKE
BR−43
1996 LAND CRUISER (RM451U)
6. IF NECESSARY, REPLACE SHIM
(a) Using a screwdriver, remove the C −washer.
(b) Remove the park ing brake shoe lever, and install the cor-
rect size shim.
(c) Using needle −nose pliers, install the parking brake shoe
lever with a new C −washer.
(d) Remeasure the clearance.
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