1996 TOYOTA LAND CRUISER Workshop Manual

IG0ID−01
IG−10
−
IGNITION DISTRIBUTOR
1996 LAND CRUISER (RM451U)
REMOVAL
1. DISCONNECT DISTRIBUTOR CONNECTOR
2. REMOVE DISTRIBUTOR CAP WITHOUT DISCON- NECTING HIGH−TENSION CORDS
3. SET NO.1 CYLINDER TO TDC/COMPRESSION
(a) Turn the crankshaft pulley until the timing mark is aligned with ”0” mark on the timing chain cover.
(b) Check that the distributor rotor direction is as shown.
If not, turn the crankshaft pulley one complete revolution.
4. REMOVE DISTRIBUTOR
(a) Remove the hold −down bolt and pull out the distributor.
(b) Remove the O−ring from the distributor housing.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

IG0IE−01
−
IGNITION DISTRIBUTOR
IG−11
1996 LAND CRUISER (RM451U)
INSTALLATION
1. CHECK NO.1 CYLINDER TO TDC/COMPRESSION
If necessary, remove the cylinder head cover, and check these
conditions:
Turn the crankshaft pulley and align its groove with
the timing mark ”0” of the timing chain cover.
Verify that the timing marks with 1 and 2 dots are in
straight line on the cylinder head surface as shown
in the illustration.
If not, turn the crankshaft 1 revolution (360°) and align the mark
as above.
2. INSTALL DISTRIBUTOR
(a) Install a new O−ring to the distributor.
HINT:
Always use a new O −ring when installing the distributor.
(b) Align the groove of the distributor housing with the protru-
sion on the driven gear.
(c) Apply a light coat of engine oil on the O −ring.
(d) Insert the distributor, aligning the center of the flange with
that of the bolt hole on the cylinder head.
(e) Lightly tighten the hold −down bolt.
3. INSTALL DISTRIBUTOR CAP
4. CONNECT DISTRIBUTOR CONNECTOR
5. CHECK IGNITION TIMING (See page EM−10)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

IG0JW−01
IG−12
−
IGNITION CRANKSHAFT POSITION SENSOR
746
Author: Date:
1996 LAND CRUISER (RM451U)
CRANKSHAFT POSITION SENSOR
COMPONENTS
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

IG0JX−01
−
IGNITION CRANKSHAFT POSITION SENSOR
IG−13
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE ENGINE UNDER COVER
2. REMOVE CRANKSHAFT POSITION SENSOR PRO-
TECTOR
Remove the 3 bolts and crankshaft position sensor protector. Torque: 20 N·m (200 kgf·cm, 14 ft·lbf)
3. DISCONNECT CRANKSHAFT POSITION SENSOR BRACKET AND CONNECTOR
4. REMOVE CRANKSHAFT POSITION SENSOR
Remove the bolt, 2 nuts and crankshaft position sensor. Torque:
Bolt A: 20 N·m (200 kgf·cm, 14 ft·lbf)
Nut B: 9 N·m (90 kgf·cm, 78 in.·lbf)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

IG0JY−01
IG−14
−
IGNITION CRANKSHAFT POSITION SENSOR
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal (See page IG−13 ).
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

LU0817
LU08N−03
EM1759
P22601
Oil Pressure Gauge
P08343
Adhesive
−
LUBRICATION OIL AND FILTER
LU−1
712
Author: Date:
1996 LAND CRUISER (RM451U)
OIL AND FILTER
INSPECTION
1. CHECK ENGINE OIL QUALITY
Check the oil for deterioration, entry of water, discoloring or thin-
ning.
If the quality is visibly poor, replace the oil.
Oil grade:
API grade SH Energy−Conserving II multigrade en-
gine oil or ILSAC multigrade engine oil.
Recommended viscosity is as shown in the illustra-
tion, with SAE 5W −30 being the preferred engine oil.
2. CHECK ENGINE OIL LEVEL
The oil level should be between the ”L” and ”F” marks on the di\
p-
stick.
If low, check for leakage and add oil up to ”F” mark.
3. REMOVE OIL PRESSURE SWITCH, AND INSTALL OIL
PRESSURE GAUGE
4. WARM UP ENGINE
Allow the engine to warm up to normal operating temperature.
5. CHECK OIL PRESSURE Oil pressure:
At idle
29 kPa (0.3 kgf/cm
2, 4.3 psi) or more
At 3,000 rpm
245 − 490 kPa (2.5 − 5.0 kgf/cm
2, 36 − 71 psi)
6. REMOVE OIL PRESSURE GAUGE AND REINSTALL OIL PRESSURE SWITCH
(a) Remove the oil pressure gauge.
(b) Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive:
Part No. 08833 −00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(c) Reinstall the oil pressure switch.
7. START ENGINE AND CHECK FOR LEAKS
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

LU0KE−03
LU−2
−
LUBRICATION OIL AND FILTER
1996 LAND CRUISER (RM451U)
REPLACEMENT
CAUTION:
Prolonged and repeated contact with mineral oil will result
in the removal of natural fats from the skin, leading to dry-
ness, irritation and dermatitis. In addition, used engine oil
contains potentially harmful contaminants which may
cause skin cancer.Care should be taken, therefore, when
changing engine oil to minimize the frequency and length
of time your skin is exposed to used engine oil. Protective
clothing and gloves that cannot be penetrated by oil should
be worn. The skin should be thoroughly washed with soap
and water, or use water−less hand cleaner, to remove any
used engine oil. Do not used gasoline, thinners, or sol-
vents.In order to preserve the environment, used oil and
used oil filters must be disposed of only at designated dis-
posal sites.
1. DRAIN ENGINE OIL
(a) Remove the oil filler cap.
(b) Remove the oil drain plug, and drain the oil into a contain-
er.
2. REPLACE OIL FILTER
(a) Using SST, remove the oil filter. SST 09228−44011
(b) Check and clean the oil filter installation surface.
(c) Apply clean engine oil to the gasket of a new oil filter.
(d) Lightly screw the oil filter into place, and tighten it until the
gasket contacts the seat.
(e) Using SST, tighten it an additional 3/4 turn. SST 09228−44011
3. FILL WITH ENGINE OIL
(a) Clean and install the oil drain plug with a new gasket.
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
(b) Fill with new engine oil. Oil grade:
See step 1 in oil pressure check
Capacity:
Drain and refill
w/ Oil filter change
7.2 liters (7.5 US qts, 6.3 lmp. qts)
w/o Oil filter change
6.9 liters (7.3 US qts, 6.1 lmp. qts)
Dry fill
8.0 liters (8.5 US qts, 7.0 lmp. qts)
(c) Reinstall the oil filler cap.
4. START ENGINE AND CHECK FOR LEAKS
5. RECHECK ENGINE OIL LEVEL
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

LU0KF−04
−
LUBRICATION OIL PUMP
LU−3
714
Author: Date:
1996 LAND CRUISER (RM451U)
OIL PUMP
COMPONENTS
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010