1996 TOYOTA LAND CRUISER Workshop Manual

SR16R−01
SR−44
−
STEERING STEERING LINKAGE
1095
Author: Date:
1996 LAND CRUISER (RM451U)
STEERING LINKAGE
COMPONENTS
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SR16S−03
SR4102
SST
SR4103
SST
SR4104
SST
−
STEERING STEERING LINKAGE
SR−45
1996 LAND CRUISER (RM451U)
REMOVAL
NOTICE:
When using a vise, do not overtighten it.
1. REMOVE ENGINE UNDER COVER
Remove the 4 bolts.
2. REMOVE PITMAN ARM
(a) Remove the cotter pin and nut.
(b) Using SST, disconnect the pitman arm from the relay rod
assembly.
SST 09611 −22012
(c) Remove the pitman arm set nut and spring washer.
(d) Using SST, disconnect the pitman arm from the PS gear assembly.
SST 09628−62011
3. REMOVE STEERING DAMPER WITH STEERING DAMPER BRACKET
(a) Remove the nut and 2 damper bracket set bolts.
(b) Using SST, disconnect the damper with damper bracket from the relay rod assembly.
SST 09611 −22012
4. REMOVE STEERING DAMPER
(a) Secure the damper bracket in a vise.
(b) Remove the nut.
(c) Using SST, r emove the damper from the damper bracket.
SST 09610−55012
5. REMOVE RELAY ROD ASSEMBLY
(a) Remove the cotter pin and nut.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SR4106
SST
SR−46
−
STEERING STEERING LINKAGE
1996 LAND CRUISER (RM451U)
(b) Using SST, disconnect the relay rod assembly from the
knuckle arm.
SST 09611 −22012
6. REMOVE TIE ROD ASSEMBLY
(a) Remove the 2 cotter pins and nuts.
(b) Using SST, disconnect the tie rod assembly from the RH and LH knuckle arms.
SST 09611 −22012
7. REMOVE TIE ROD ENDS AND RELAY ROD ENDS
Loosen the tie rod end or relay rod end clamp and remove the
tie rod end or relay rod end.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SR16T−01
−
STEERING STEERING LINKAGE
SR−47
1996 LAND CRUISER (RM451U)
INSTALLATION
HINT:
When connecting the ball stud to the arm or rod, remove the
grease on the joint surfaces.
1. INSTALL TIE ROD ENDS AND RELAY ROD ENDS
(a) Turn the tie rod ends or relay rod ends equal amounts into
the rod tube. Tie rod assembly should be approximately
1,233 mm (48.54 in.). Relay rod assembly should be
approximately 1,090 mm (42.91 in.).
(b) The remaining length of threads on both tie rod ends or relay rod ends should be equal.
(c) Temporarily tighten the tie rod end or relay rod end clamps.
2. INSTALL TIE ROD ASSEMBLY
(a) Connect the tie rod assembly to the RH and LH knuckle arms.
(b) Torque the 2 nuts. Torque: 91 N·m (925 kgf·cm, 67 ft·lbf)
(c) Install 2 new cotter pins.
(d) After adjusting toe−in, torque the clamp bolts and nuts. Torque: 37 N·m (375 kgf·cm, 27 ft·lbf)
3. INSTALL RELAY ROD ASSEMBLY
(a) Connect the relay rod assembly to the knuckle arm.
(b) Torque the nut. Torque: 91 N·m (925 kgf·cm, 67 ft·lbf)
(c) Install a new cotter pin.
(d) Torque the clamp bolts and nuts. Torque: 37 N·m (375 kgf·cm, 27 ft·lbf)
4. INSTALL STEERING DAMPER
(a) Secure the damper bracket in a vise.
(b) Connect the damper to the damper bracket.
(c) Torque a new nut. Torque: 74 N·m (750 kgf·cm, 54 ft·lbf)
5. INSTALL STEERING DAMPER WITH STEERING DAMPER BRACKET
(a) Connect the damper with damper bracket to the relay rod
assembly.
(b) Torque a new nut and 2 damper bracket set bolts.
Torque:
Nut: 74 N·m (750 kgf·cm, 54 ft·lbf)
Bolt: 39 N·m (400 kgf·cm, 29 ft·lbf)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SR2922
Alignment Marks
SR−48
−
STEERING STEERING LINKAGE
1996 LAND CRUISER (RM451U)
6. INSTALL PITMAN ARM
(a) Align the alignment marks on the pitman arm and the
cross shaft, and install the spring washer and set nut.
Torque: 177 N·m (1,800 kgf·cm, 130 ft·lbf)
(b) Connect the pitman arm to the relay rod assembly.
(c) Torque the nut. Torque: 91 N·m (925 kgf·cm, 67 ft·lbf)
(d) Install a new cotter pin.
7. INSTALL ENGINE UNDER COVER
Tighten the 4 bolts.
8. CHECK FRONT WHEEL ALIGNMENT (See page SA−4 )
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS00F−01
V06821
MarkMark
Class
Class
Hexagon head
bolt Bolt
head No.4−
5−
6−
7−
8−
9−
10−
11 − 4T
5T 6T
7T 8T
9T
10T 11 T
No mark
No mark
Hexagon
flange bolt
w/ washer
hexagon bolt 4T
4T
5T
6T
7T
8T
Hexagon
head
bolt
Hexagon
flange bolt w/ washer
hexagon bolt
Hexagon head
bolt
Hexagon head
bolt 2
Protruding
lines
2
Protruding
lines
3
Protruding
lines
4
Protruding
lines Hexagon
flange bolt
w/ washer
hexagon bolt
Hexagon
flange boltw/ washer
hexagon bolt
Hexagon
flange bolt
w/ washer
hexagon bolt
Stud bolt
Welded bolt 4
Protruding
lines
5
Protruding
lines
6
Protruding
lines
No mark
Grooved
9T
10T 11 T
4T
6T
4T
−
SERVICE SPECIFICATIONS STANDARD BOLT
SS−1
124
Author: Date:
1996 LAND CRUISER (RM451U)
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS00G−01
V00079
ClassDiameter
mm Pitch
mm Specified torque
Hexagon head bolt
Hexagon flange bolt
N·m kgf·cm ft·lbf N·m kgf·cm
ft·lbf
in.·lbf
in.·lbf
in.·lbf in.·lbf
in.·lbf
in.·lbf
SS−2
−
SERVICE SPECIFICATIONS STANDARD BOLT
1996 LAND CRUISER (RM451U)
SPECIFIED TORQUE FOR STANDARD BOLTS
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1EN−01
−
SERVICE SPECIFICATIONS MAINTENANCE
SS−3
126
Author: Date:
1996 LAND CRUISER (RM451U)
MAINTENANCE
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Front seat mounting bolt3940029
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010