Page 1137 of 1640
Emission Control System
System Troubleshooting Guide
NOTE
:
Across each row in the chart, the sub-systems that could be sources of \
a symptom are ranked in the order they
should be inspected starting with . Find the symptom in the left column, read across to the most likely source, then
refer to the page listed at the top of that column. If inspection shows the system is OK, try the next most likely system
,
etc.
PAGE
143
145
151
152
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Page 1138 of 1640

Emission Contro l Syste m
The emissio n contro l syste m include s a Thre e Wa y
Catalyti c Converter , Exhaus t Ga s Recirculatio n (EGR )
system , Positiv e Crankcas e Ventilatio n (PCV ) syste m
an d Evaporativ e Emissio n (EVAP ) contro l system .
Th e emissio n contro l syste m i s designe d t o mee t
federa l an d stat e emissio n standards .
Tailpipe Emissio n
1. Startin g th e engin e an d war m i t u p t o norma l
operatin g temperatur e (th e coolin g fa n come s on )
b y drivin g th e ca r o n th e road .
2 . Connec t a tachometer .
3 . Chec k idl e spee d an d adjus t th e idl e speed , i f
necessar y (se e pag e 11-102 ).
4 . War m up an d calibrat e th e C O mete r accordin g to th e
mete r manufacturer' s instructions .
5 . Chec k idl e C O wit h th e headlights , heate r blower , rea r
windo w defogger , coolin g fan , an d ai r conditione r off .
C O mete r shoul d indicat e 0. 1 % maximum .
System Descriptio n
Do no t smok e durin g thi s procedure . Kee pany ope n flam e awa y fro m you r wor k area .
Inspectio n
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Page 1139 of 1640
Three Wa y Catalyti c Converte r (TWC)
Descriptio n
The Thre e Wa y Catalyti c Converte r (TWC ) i s use d t o conver t hydrocarbon s (HC), carbon monoxide (CO), and oxides of
nitroge n (NOx ) i n th e exhaus t gas , t o carbo n dioxid e (CO
2), dinitroge n (N2) an d wate r vapor .
HOUSIN G
THREE WA YCATALYS TFRONT O FVEHICL E
(cont'd)
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Page 1140 of 1640

Emission Contro l Syste m
Three Wa y Catalyti c Converte r (cont'd )
Inspectio n
If excessiv e exhaus t syste m back-pressur e i s suspected , remov e th e thre e wa y catalyti c converte r fro m th e ca r an d
mak e a visua l chec k fo r plugging , meltin g o r crackin g o f th e catalyst . Replac e th e thre e wa y catalyti c converte r i f an y o f
the visibl e are a i s damage d o r plugged .
34 N· m (3. 4 kg-m ,25 Ib-ft )
GASKE TReplace .
FRONT O FVEHICL E
GASKE TReplace .
HEAT SHIEL D
HEA T SHIEL D
10 N.m (1. 0 kg-m , 7 Ib-ft )
3
4 N
.m (3. 4 kg-m , 2 5 Ib-ft )
REAR THRE E WA YCATALYTI CCONVERTE RRemoval/Installation , se e sectio n 9
Inspec t housin g fo r crack s o r
othe r damage .
Inspec t elemen t fo r cloggin g b y
lookin g throug h th e inside .
34 N· m (3. 4 kg-m ,25 Ib-ft )
HEA
T SHIEL D FRON
T THRE E WA Y
CATALYTI CCONVERTE RRemoval/Installation , se e sectio n 9
Inspec t housin g fo r crack s o r
othe r damage .
Inspec t elemen t fo r cloggin g b y
lookin g throug h th e inside .
10 N· m (1. 0 kg-m , 7 Ib-ft )
HEA
T SHIEL D
34 N· m (3. 4 kg-m , 2 5 Ib-ft )
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Page 1141 of 1640
Positive Crankcase Ventilation (PCV) System
Description
The Positive Crankcase Ventilation (PCV) system is
designed to prevent blow-by gas from escaping to the
atmosphere. The PCV valve contains a spring-loaded
plunger. When the engine starts, the plunger in the PCV
valve is lifted in proportion to intake manifold vacuum
and the blow-by gas is drawn directly into the intake
manifold.
PCV HOSE
BREATHER PIPE
FRONT OF
VEHICLE
BLOW-BY VAPOR
FRESH AIR
PCV VALVE
If there is no clicking sound, check the PCV
valve grommet for cracks or damage. If the
grommet is OK, replace the PCV valve and
recheck.
Gently pinch here
2. At idle, make sure there is a clicking sound from the
PCV valve when the hose between PCV valve and
intake manifold in lightly pinched with your fingers
or pliers.
BREATHER
PIPE
PCV VALVE PCV HOSE
Inspection
1. Check the PCV hoses and connections for leaks
and clogging.ProCarManuals.com
Page 1142 of 1640

Emission Control System
Description
The evaporative emission controls are designed to minimize the amount of fuel vapor escaping to the atmosphere. The
system consists of the following components:
A. Evaporative Emission (EVAP) Control Canister
An EVAP control canister is used for the temporary storage of fuel vapor until the fuel vapor can be purged from the
EVAP control canister into the engine and burned.
B. Vapor Purge Control System
EVAP control canister purging is accomplished by drawing fresh air through the EVAP control canister and into a port
on the throttle body. The purging vacuum is controlled by the EVAP purge control diaphragm valve and the EVAP
control solenoid valve.
C. Fuel Tank Vapor Control System
When fuel vapor pressure in the fuel tank is higher than the set value of the EVAP two way valve, the valve opens
and regulates the flow of fuel vapor to the EVAP control canister.
EVAP PURGE CONTROL SOLENOID VALVE OFF AFTER
STARTING ENGINE
ENGINE COOLANT TEMPERATURE ABOVE
158°F
(70°C)
Evaporative Emission (EVAP) ControlsProCarManuals.com
Page 1143 of 1640
FUEL
FILL CAP
FUEL TANK
EVAP
CONTROL
CANISTER
FRESH
AIR
EVAP
PURGE CONTROL
DIAPHRAGM
VALVE
(cont'd)
BLK
ECM
TO No. 2
(15 A) FUSE
GRN
EVAP PURGE
CONTROL
SOLENOID VALVE
EVAP
TWO WAY
VALVEProCarManuals.com
Page 1144 of 1640
Emission Contro l Syste m
Troubleshootin g Flowchar t
Evaporativ e Emissio n (EVAP ) Control s (cont'd )
(To pag e 11-155 ) (To pag e 11-155 )
GRN
BLK /YEL
VACUU M PUMP/GAUG EA973X–041–XXXXX
EVAPCONTRO LCANISTE R
EVAPPURG E CONTRO L
DIAPHRAG M VALV EInspectio n o f Evaporativ eEmission Control s
Disconnec t vacuu m hos e fro m
th e EVA P purg e contro l dia -
phrag m valv e (o n th e EVA P con -
trol canister ) an d connec t a vac -uum gaug e t o th e hose .
Star t th e engin e an d allo w i t t o
idle .NOTE : Engin e coolan t tempera -ture mus t b e belo w 158° F(70°C).
Is ther e vacuu m ?
Disconnec t th e 6 P connecto rfrom th e contro l box .
Measur e voltag e betwee n BLK /YEL (+ ) termina l an d GR N ( - ) ter-minal .
Is ther e batter y voltag e ?
Measur e voltag e betwee n BLK /
YE L ( + ) termina l an d bod y
ground . Inspec
t vacuu m hos e
routing .
I f OK . replac e th e
EVA P purg e contro l
solenoi d valve .
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