Page 145 of 1640

Crankshaft
Installation
6. Instal l th e bearin g ca p bridge , an d tighte n 1 1 x 1. 5
m m bolt s t o th e specifie d torqu e diagonall y out -
war d fro m th e center .
Torqu e 6 6 N- m (6. 6 kg-m , 4 8 Ib-ft )
7 . Tighte n ca p sid e bolt s (1 0 x 1.2 5 mm ) t o th e
specifie d torque .
Torque : 5 0 N- m (5. 0 kg-m , 3 6 Ib-ft )
• Coa t th e bol t threa d an d sea t surfac e wit h
engin e oil .
NOTE : Th e shorte r sid e bolt s ar e fo r th e fron t side .
BEARIN G CA PBRIDG ECAP BRIDG E BOL T11 x 1. 5 m m66 N- m (6. 6 kg-m ,48 Ib-ft )
SID E BOL T
10 x 1.2 5 mm50 N- m (5. 0 kg-m ,36 Ib-ft ) CA
P BOL T9 x 1.2 5 mm40 N- m (4. 0 kg-m ,29 Ib-ft )
8. Appl y liqui d gaske t t o th e bloc k matin g surfac e o f
the lef t sid e cove r an d oi l pum p case , an d instal l
them o n th e engin e block .
NOTE : Th e sea l surfac e o n th e bloc k shoul d b e
dry . Appl y a ligh t coa t o f oi l t o th e crankshaf t an d
to th e li p o f seal .
LEF T SIDE :
Apply liqui dgaske t t o bloc kmatin g surface .
LEFT SID E COVE R
SPECIA L BOLT S
6 x 1. 0 m m12 N- m (1. 2 kg-m ,9 Ib-ft )
Replace . DOWE
L PI N
BEARIN G CA P BOLT S TORQU E SEQUENC E
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Page 146 of 1640

6 x 1. 0 m m12 N- m (1. 2 kg-m ,9 Ib-ft )
OIL PUM P
Appl y liqui d
gaske t t o bloc kmatin g surfaces .
SPECIAL BOLT S6 x 1. 0 m m12 N- m (1. 2 kg-m ,9 Ib-ft )Replace .
SPECIAL BOLT S8 x 1.2 5 mm22 N- m (2. 2 kg-m ,16 Ib-ft )Replace .
NOTE:
• Use liqui d gasket , Par t No. 08718-0001 .
• Chec k tha t th e matin g surface s ar e clea n an d
dry befor e applyin g liqui d gasket .
• Appl y liqui d gaske t evenly , bein g carefu l t o cove r
al l o f th e matin g surface .
• T o preven t leakag e o f oil , appl y liqui d gaske t t o
th e inne r thread s of the bol t holes .
LEFTSIDE COVE R
Apply liqui d gaske talong th e broke n line .
OIL PUM PApply liqui d gaske talong th e broke n line .
• D o no t instal l th e part s i f fiv e minute s o r mor e
have elapse d sinc e applyin g liqui d gasket .
Instead reappl y liqui d gaske t afte r removin g ol d
residue .
• Afte r assembly , wai t a t leas t 2 0 minute s befor e
filling th e engin e wit h oil .
9. Instal l th e oi l pas s pip e an d joint .
10 . Instal l th e baffl e plate .
11 . Instal l th e oi l screen .
12 . Instal l th e oi l pa n (se e pag e 8-10 ).
CAUTION : Wheneve r an y crankshaf t o r connec -
tin g ro d bearin g i s replaced , afte r reassembly , ru n
th e engin e a t idlin g spee d unti l i t reache s norma l
operatin g temperature , the n continu e t o ru n fo r ap -
proximatel y 1 5 minutes .
OIL PUM P SIDE :
6 x 1. 0 m m12 N- m (1. 2 kg-m , 9 Ib-ft )
OIL SCREE NBAFFLE PLAT E
OIL PAS SPIPE
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Page 147 of 1640
Special Tool s
8-9
8-5
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Engine Lubricatio n
Illustrated Inde x
FRON T CYLINDE RHEADENGIN E OI L PRESSUR E GAUG ESENDIN G UNI T22 N- m (2. 2 kg-m . 1 6 Ib-ft )
NOTE :
• Us e ne w O-ring s whe n reassembling .
• Appl y oi l t o O-ring s befor e installation .
• Us e liqui d gasket , Par t No . 08718-0001 .
• I f th e botto m o f th e oi l pa n is deformed , i t shoul d b e
repaire d o r th e oi l pa n shoul d b e replace d t o retai n
prope r clearanc e betwee n th e scree n an d th e
bottom .
OIL CONTRO L ORIFIC ERemove wit h 6 m mbol t an d clean .
O-RIN GReplace .
8 x 1.2 5 mm22 N- m (2. 2 kg- m16 Ib-ft )Replace .
ENGINE OI LPRESSUR ESWITCH
OIL FILTE R BAS EIllustrate d Index ,page 8-1 2
OIL PUM PIllustrate d index , pag e 8- 7Inspection , pag e 8 -8Appl y liqui d gaske t t omatin g surfac e o f engin e block .
OIL PA N GASKE T
Replace .
OIL PA N• D o no t defor mthe bottom .Refer t o pag e 8-1 0whe n installing .
OIL FILTE ROne tur n o r22 N- m (2. 2 kg-m ,16 Ib-ft )Replacemen t 8- 5
6 x 1. 0 m m12 N- m(1.2 kg-m , 9 Ib-ft )
6 x 1. 0 m m12 N- m(1.2 kg-m , 9 Ib-ft )
DRAI N PLU G
20 x 1. 5 m m45 N- m (4. 5 kg-m , 3 3 Ib-ft )
6 x 1. 0 m m14 N- m (1. 4 kg-m , 1 0 Ib-ft )
ENGIN E OI LCOOLE R
WATE
R PAS S PIP E
DOWEL PIN S
SPECIA L BOLT S
8 x 1.2 5 mm22 N- m (2. 2 kg-m ,16 Ib-ft ) O-RING S
Replace . Replace .
OI L PAS S
PIPE
SPECIA L BOLT S6 x 1. 0 m m12 N- m(1.2 kg-m , 9 Ib-ft )
Replace .
6 x 1. 0 m m12 N- m (1. 2 kg-m , 9 Ib-ft )
DOWE
L PI N O-RING
S
Replace .
8 x 1.2 5 mm12 N- m (2. 2 kg-m ,16 Ib-ft )
OILSCREE N
WASHE R
Replace .
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Engine Oil
Inspection
1. Check engine oil with the engine off and the car
parked on level ground.
2. Make certain that the oil level indicated on the
dipstick is between the upper and lower marks.
3. If the level has dropped close to the lower mark,
add oil until it reaches the upper mark.
CAUTION: Insert the dipstick carefully to avoid
bending it.ProCarManuals.com
Page 150 of 1640
Oil Filte r
Replacemen t
CAUTION: Loose n th e oi l filte r carefull y whil e th e
engin e is hot , th e ho t oi l ma y caus e scalding .
1 . Remov e th e oi l filte r wit h th e specia l too l a s shown .
2 . Inspec t th e thread s an d rubbe r sea l o n th e ne w filter .
Wip e of f th e sea t o n oi l filte r base , the n appl y a ligh t
coa t o f oi l t o th e rubbe r sea l an d instal l th e filter .
3 . Afte r th e rubbe r sea l i s seate d agains t th e base ,
tighte n th e oi l filte r b y turnin g i t approximatel y on e
turn .
Torque : On e tur n (2 2 N- m (2. 2 kg-m , 1 6 lb-ft)) .
OIL FILTE R WRENC H
0791 2-611000 1
Torque : On e tur n
(2 2 N- m (2. 2 kg-m , 1 6 lb-ft) )
4. Star t th e engine , an d chec k th e filte r fo r oi l leakage .
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Page 151 of 1640
Oil Pressur e
Testing
If th e oi l pressur e warnin g ligh t stay s o n wit h th e engin e
running , chec k th e engin e oi l level . I f th e oi l leve l i s
correct :
1 . Remov e th e engin e oi l pressur e switch , an d instal l
a n oi l pressur e gauge .
2. Star t th e engine . Shu t i t of f immediatel y i f th e
gaug e register s n o oi l pressure . Repai r th e proble m
befor e continuing .
3 . Allo w th e engin e t o reac h operatin g temperatur e
(fa n come s o n a t leas t twice) . Th e pressur e shoul d
be:
Engin e Oi l Pressure :
A t Idle : 7 0 kP a (0. 7 kg/cm2, 1 0 psi )
minimu m
At 3,00 0 rpm : 35 0 kP a (3. 5 kg/cm2, 5 0 psi )
minimu m
• I f oi l pressur e i s
within specifications , replac e th e
oi l pressur e sende r an d recheck .
• I f oi l pressur e i s NO T withi n specifications , inspec t
th e oi l pum p (se e pag e 8-8) .
ENGIN E OI L PRESSUR ESWITCHMOUNTIN G HOL E
OIL PRESSUR E GAUG E ADAPTO R
(1/8 " - 28 , BSPT )
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Oil Pum p
Overhau l
NOTE:
• Us e ne w O-ring s whe n reassembling .
• Appl y oi l t o O-ring s befor e installation .
6 x 1. 0 m m6 N- m (0. 6 kg-m . 4 Ib-ft ) PUM
P COVE RInspection , pag e 8-8 , 8-9PUM P HOUSIN G
Inspection , pag e 8-8 , 8-9
OI L SEA LInstallation , pag e 8- 9Replace .
OUTER ROTO RInspection , pag e 8-8 , 8-9
SEALIN G BOL T 1 8 m m
5 0 N- m (5. 0 kg-m , 3 6 Ib-ft )
RELIE F VALV EValve mus t slid e freel y
i n housin g bore .
I f valv e i s scored ,
replac e it .
O-RIN GReplace .
SEALING BOL T 2 0 m m
4 0 N- m (4. 0 kg-m , 2 9 Ib-ft )
INNE
R ROTO R
Inspection , pag e 8-8 , 8-9
WASHE R
Replace .
VALV E SPRIN G
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