Page 1249 of 1640
3RD ORIFICE
CONTROL VALVE
VALVE CAP
ROLLER
VALVE SEAT
2ND EXHAUST VALVE
CPC VALVE
SECONDARY VALVE BODY
4-3 KICK-DOWN VALVE CHECK BALLS (7/32) 7
3-2 KICK-DOWN VALVE
FILTER
Replace.
Install in this direction.
4TH EXHAUST
VALVE
SERVO CONTROL
VALVE
MODULATOR VALVE
2ND ORIFICE CONTROL
VALVE
Secondary Valve Body
Disassembly/lnspection/Reassembly
Clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air.Blow out all passages.
Replace valve body as an assembly if any parts are worn or damaged.
Check all valves for free movement. If any fail to slide freely, see Valve Body Repair on page 14-109.
Coat all parts with ATF before reassembly.
CAUTION: Do not use a magnet to remove the check balls; it may magnetize the balls.
NOTE:ProCarManuals.com
Page 1250 of 1640
NOTE: All check balls are the same size (7/32) 7.
2ND CHECK
CHECK BALLS
CHECK BALL
SECONDARY
VALVE BODY
Sectional view
CHECK BALL
3RD CHECK BALL
CHECK BALL
Unit of length: mm (in)
SPRING SPECIFICATIONS
BALLProCarManuals.com
Page 1251 of 1640
O-RING
Replace.
4TH ACCUMLATOR
PISTON
1ST ACCUMULATOR
PISTON
O-RINGS
Replace. DOWEL PINTHROTTLE
SEPARATOR PLATE THROTTLE
VALVE BODY
THROTTLE VALVE B
SERVO VALVE
(SHIFT FORK SHAFT)
6 x 1.0 mm
12 N .
m
(1.2 kg-m, 9 Ib-ft) ATF MAGNET
O-RING
Replace.
ATF STRAINER
6 x 1.0 mm
12 N .
m (1.2 kg-m. 9 Ib-ft)
ACCUMULATOR
COVER
6 x 1.0 mm
12 N .
m
(1.2 kg-m, 9 Ib-ft)
SERVO DETENT SERVO BODY SEAT
CAP
3RD ACCUMULATOR
PISTON
Servo Body/Throttle Valve Body
Disassembly/lnspection/Reassembly
Clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air.
Blow out all passages.
Replace valve body as an assembly if any parts are worn or damaged.
Check all valves for free movement. If any fail to slide freely, see Valve Body Repair on page 14-109.
Coat all parts with ATF before reassembly.
Replace the O-rings.
BASE
NOTE:ProCarManuals.com
Page 1252 of 1640
SPRING SPECIFICATIONS
Unit of length: mm (in)
After disassembly of the ATF strainer, check that it is in good condition, and the inlet opening is not clogged.
Replace the strainer with a new one if it is clogged or damaged.
The strainer can be reused if it is not clogged. Clean the inlet opening thoroughly with compressed air before reinstall-
ing it.
ATF STRAINER
INLET OPENING
NOTE:ProCarManuals.com
Page 1253 of 1640

SPRING SPECIFICATIONS
Unit of length: mm (in)
REGULATOR
VALVE BODY LOCK BOLT
6 x 1.0 mm
12 N .
m (1.2 kg-m, 9 Ib-ft)
REGULATOR VALVE
COOLER RELIEF
VALVE REGULATOR SPRING CAP
VALVE SEAT LOCK-UP CONTROL
VALVE
SLEEVE
CAP
ROLLER
Regulator Valve Body
Disassembly/inspection/Reassembly—
Clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air.
Blow out all passages.
Replace valve body as assembly if any parts are worn or damaged.
Check all valves for free movement. If any fail to slide freely, see Valve Body Repair on page 14-109.
NOTE:
1. Hold the regulator spring cap in place while removing the lock bolt. Once the bolt is removed, release the spring cap slowly.
CAUTION: The regulator spring cap can pop out when the lock bolt is removed.
2. Reassembly is in the reverse order of disassembly.
Coat all parts with ATF.
Align the hole in the regulator spring cap with the hole in the valve body, press the spring cap into the body and
tighten the lock bolt.
NOTE:ProCarManuals.com
Page 1254 of 1640
Unit of length: mm (in)
SPRING SPECIFICATIONS
ROLLER
CAP
LOCK-UP SHIFT VALVE LOCK-UP VALVE
BODY
LOCK-UP TIMING VALVE B
Lock-up Valve Body
Disassembly/Inspection/Reassembly
Clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air.Blow out all passages.
Replace valve body as an assembly if any parts are worn or damaged.
Check all valves for free movement. If any fail to slide freely, see Valve Body Repair on page 14-109. Coat all parts with ATF before reassembly.
NOTE:ProCarManuals.com
Page 1255 of 1640
SPRING SPECIFICATIONS
SNAP RING SNAP RING
Unit of length: mm (in)
O-RING
Replace.
1ST-HOLD ACCUMULATOR PISTON
O-RING Replace.
2ND ACCUMULATOR PISTON
O-RING
Replace. 2ND ACCUMULATOR
BODY
LIMITED SLIP DIFFERENTIAL
RELIEF VALVE
VALVE SEAT
6 x 1.0 mm
12N .
m (1.2 kg-m, 9 Ib-ft)
Clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air.
Blow out all passages.
Replace valve body as an assembly if any parts are worn or damaged.
Check all valves for free movement. If any fail to slide freely, see Valve Body Repair on page 14-109.
Coat all parts with ATF before reassembly.
2nd Accumulator Body
Disassembly/lnspection/Reassembly
NOTE:ProCarManuals.com
Page 1256 of 1640
SEALING RINGS
NEEDLE BEARING
SET RING
O-RINGS
Replace. 4TH CLUTCH
ASSEMBLY
THRUST WASHER
THRUST NEEDLE BEARING
1ST GEAR
COLLAR
THRUST WASHER
1ST GEAR
NEEDLE BEARING
33 x 38 x 24 mm
THRUST NEEDLEBEARING THRUST WASHER O-RINGS
Replace. 1ST CLUTCH
ASSEMBLY
CONICAL SPRING
WASHER
Replace.
LOCKNUT
Replace.
140 N.m
(14.0 kg-m, 101 Ib-ft)
SNAP RING
WASHER
THRUST NEEDLE
4TH/REVERSE
NEEDLE BEARINGS
34 x 40 x 20 mm
4TH GEAR
COLLAR
MAINSHAFT
Check splines for excessive
wear or damage.
Check bearing surface for
scoring, scratches or excessive
Mainshaft
Disassembly/Inspection/Reassembly
Lubricate all parts with ATF during reassembly.
Install thrust needle bearings with unrolled edge of bearing retainer facing washer.
Inspect thrust needle and needle bearings for galling and rough movement.
Before installing the O-rings, wrap the shaft splines with tape to prevent damage to the O-rings.
GEAR
BEARING
wear.
NOTE:ProCarManuals.com