Page 1393 of 1640

Ignition Timing Inspection and Setting
1. Start the engine and allow it to warm up (radiator
fan comes on).
2. Pull out the service check connector located under the middle of the dash. Connector the BLU andGRN/WHT terminals with a jumper wire (see sec-
tion 11).
3. Check the idle speed (see page 23-92).
4. Connect a timing light to the service loop; while the
engine idles, point the light toward the pointer on
the timing belt cover.
SERVICE LOOP
TIMING LIGHT
5. If necessary, adjust ignition timing to the following specifications:
Ignition Timing: 15° ±2° BTDC (RED mark)
Idle Speed (rpm):
NOTE: All electrical systems turned OFF. POINTER
RED MARK
CRANKSHAFT PULLEY
WHITE MARK
6. If necessary, adjust the ignition timing, adjust by turning the adjusting screw on the ignition timingadjuster in the control box.
Remove the control box cover. 7. Remove the jumper wire from the service check
connector.
8. After adjusting, reinstall the cover on the ignition timing adjuster with new rivets.ADJUSTING SCREW
To ADVANCE
To RETARD Reconnect the adjuster to the car, start the
engine, and turn the adjusting screw
counterclockwise to retard the timing, or
clockwise to advance it, as necessary.
CAUTION: Do not damage the adjuster when
removing the rivets. Remove the ignition timing adjuster from the
control box.
Drill the two rivets off with a 3/16 in. drill bit,
then separate the cover from the adjuster. 3-P CONNECTORCONTROL BOX
IGNITION TIMING
ADJUSTER
Remove the two screws from the control box
then disconnect the 3-P connector from the igni-
tion timing adjuster.ProCarManuals.com
Page 1394 of 1640
Ignition System
Ignition Coils/Spark Plugs Removal
CAUTION:
Ignition coils and spark plugs can become very hot in
use, do not touch them until the engine has cooled
down.
1. Remove the ignition coil covers.
2. Disconnect the 2-P connectors from the ignition
coils.
3. Remove the ignition coils.
4. Remove the spark plugs.
IGNITION COIL COVER
IGNITION COIL
VALVE COVER
PLATINUM TIP SPARK PLUG
RUBBER
SEAL
2-P CONNECTOR
NOTE: Different ignition coils and ignition coil
covers are used for the front and rear cylinders. Be
sure to use the correct ones when mounting them.ProCarManuals.com
Page 1395 of 1640
Ignition Coil Test
1. With the ignition switch OFF, remove the ignition
coil.
2. Using an ohmmeter, measure resistance between
the terminals. Replace the coil if the resistance is
not within specifications.
NOTE: Resistance will vary with the coil
temperature; specification is at 77°F (25°C).
Primary Winding Resistance
(Between the A and B terminals): 0.9—1.1 ohms
3. If primary winding resistance is OK, substitute a
known-good ignition coil and check the system
operation.
If the system is normal, replace the original ignition
coil.
A TERMINAL
B TERMINAL
IGNITION
COIL
SECONDARY
WINDING
TERMINAL
SECONDARY
WINDING
TERMINALProCarManuals.com
Page 1396 of 1640
Charging System
Alternator Overhaul
NOTE: It is only necessary to separate the pulley, drive
end housing and rotor when the front bearing needs
replacement.
Loosen the locknut with 10 mm and 22 mm wrenches
to remove the pulley from the rotor. If necessary, use an
impact wrench.
TERMINAL INSULATOR
END COVER BRUSH HOLDER
22 mm BOX
WRENCH
VOLTAGE REGULATOR
BRUSH HOLDER
INSULATOR
SPACER RING
REAR BEARING
BRUSHES
Inspection, page 23-107
DIODE (RECTIFIER) ASSEMBLY
Test, page 23-107
INSULATOR SLEEVE
BEARING RETAINER STATOR THROUGH BOLT
Do not disassemble.
STATOR ASSEMBLY/DRIVE END HOUSING
Test, page 23-108
PULLEY LOCKNUT
115 N .
m
(11.5kg-m, 83 Ib-ft)
PULLEY
FRONT BEARING
ROTOR
Test, page 23-108
CAUTION: Do not get grease
or oil on the slip rings.
PULLEY
10 mm BOX WRENCH
PULLEY LOCKNUT 115 N .
m (11.5 kg-m, 83 Ib-ft)
REAR HOUSING ASSEMBLYProCarManuals.com
Page 1397 of 1640
Radiator and Condenser Fan Controls
Component Location Index
UNDER HOOD RELAY BOX A
RADIATOR FAN
RESISTOR
Test, page 23-116
RIGHT CONDENSER
FAN MOTOR
Test, page 23-117
Replacement, see section 22
RADIATOR FAN MOTOR
Test, page 23-117Replacement, see section 5 LEFT CONDENSER FAN
MOTOR
Test, page 23-117
Replacement, see section 22
A/C TRIPLE PRESSURE
SWITCH
See, section 22
CLIMATE CONTROL UNIT
Troubleshooting, see section 22
RADIATOR FAN
LOW RELAY
Wire colors: WHT/BLU,
YEL/BLK, RED and GRN/BLK
RADIATOR FAN
HIGH RELAY
Wire colors: WHT/BLU
BLK, YEL/BLK and BLU/RED
CONDENSER FAN RELAY
Wire colors: WHT/GRN, BLK,
YEL/BLK and ORN/BLUProCarManuals.com
Page 1398 of 1640
ECM
RADIATOR FAN CONTROL SENSOR
Test, page 23-120
ENGINE COMPARTMENT FAN MOTOR
Test, page 23-118
Replacement, page 23-118
ENGINE COMPARTMENT
FAN RELAY
Wire colors: YEL/BLU
BLK/YEL, WHT/RED,
and WHT/BLU
Test, page 23-119
FAN CONTROL
UNITProCarManuals.com
Page 1399 of 1640
Troubleshooting
NOTE: The numbers in the table show the troubleshooting sequence.
Refer to section 22 for A/C pressure inspection of the A/C system.ProCarManuals.com
Page 1400 of 1640
Gauge Assembly
Bulb Locations
SRS INDICATOR LIGHT (1.4W)
EPS INDICATOR LIGHT (1.4 W)
RIGHT TURN SIGNAL INDICATOR LIGHT (1.4 W)
BRAKE SYSTEM LIGHT (1.4W)
SEAT BELT REMINDER LIGHT (1.4W)
TCS-OFF INDICATOR
LIGHT (1.96 W)
LOW FUEL INDICATOR
LIGHT (1.4W)
GAUGE LIGHT
(1.4W)
GAUGE LIGHT
(3.0W)
CRUISE LIGHT
(1.96W)
GAUGE LIGHT
(3.0W)
TCS ACTIVATION
INDICATOR LIGHT
(1.96
W)
GAUGE LIGHT
(3.0W)
GAUGE LIGHT
(1.4W)
LOW OIL PRESSURE
INDICATOR
,LIGHT(1.4W)
MALFUNCTION
INDICATOR
LAMP (MIL)
(1.4W)
CHARGING SYSTEM LIGHT (1.4 W)
ABS
INDICATOR LIGHT (1.4 W)
LEFT TURN SIGNAL INDICATOR LIGHT (1.4 W)
TCS INDICATOR LIGHT (1.4W)
HIGH BEAM INDICATOR LIGHT (1.4W)
GAUGE LIGHTS (1.4W x 2)ProCarManuals.com