Cooling
Illustrated Index
Syste m is unde r hig h pressur e whe n th e
engin e i s hot . T o avoi d dange r o f releasin g scaldin g
engin e coolant , remov e th e ca p onl y whe n th e engin e i s
cool .
Tota l Coolin g Syste m Capacity : Includin g expansio n
tank 2. 1 (2. 2 U S qt . 1. 8 Im p qt )
5 M/T : 16. 0 (17. 0 US qt , 14. 1 Imp qt )
4 A/T : 16. 5 (17. 4 US qt , 14. 5 Imp qt )
NOTE :
• Chec k al l coolin g syste m hose s fo r damage ,
leak s o r deterioratio n an d replac e i f necessary .
• Chec k al l hos e clamp s an d retighte n i f
necessary .
• Us e ne w O-ring s whe n reassembling .
Radiator, Wate r Pipe s an d Hoses :
BLEED BOL T10 N- m (1. 0 kg-m ,7 Ib-ft )
WASHE RReplace .
HEATER PIP E
RADIATO R
LOWE R HOS E
RADIATO R
UPPE R HOS E
RADIATO REngine coolan t refillin g an dbleeding , pag e 10- 5Leak test , pag e 10- 8Inspec t soldere d joint s an dseam s fo r leaks .Blow ou t dir t fro m betwee ncore fin s wit h compresse d air .If insects , etc. , ar e cloggin gradiator, was h the m of f wit hlow-pressur e water . BLEE
D PLU G
RESISTO R
RADIATO R DRAI N
PLU G
FRON T LOWE R
WATE R PIP E
FRON T UPPE R
WATE R PIP E FA
N SHROU D
5 x 0. 8 m m4.5 N- m (0.4 5 kg-m , 3. 3 Ib-ft )
Replace .
BLEED BOL T
10 N- m (1. 0 kg-m ,7 Ib-ft )
WASHER S
Replace .
WATER PIP E
DRAI N BOLT S
15 N- m (1. 5 kg-m , 1 1 Ib-ft )
WATE RPIPE ASSEMBL YWASHE
RReplace .
FAN MOTO R
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Bleeding
Air Bleedin g wit h AL B Checke r
1. Disconnec t the 6- P inspection connector (PNK )
fro m th e connecto r cove r locate d unde r th e glov e
box , an d connec t th e 6- P inspectio n connecto r t o
th e specia l tool .
CONNECTO RCOVER
ALB CHECKE R07HAJ - SG0010 B 6-P INSPECTIO NCONNECTO R
CAUTION: Plac e th e vehicl e o n leve l groun d wit h
th e wheel s blocked . Pu t th e transmissio n in neutra l
for manua l transmissio n models , o r i n fo r auto -
mati c transmissio n models .
2 . Fil l th e modulato r reservoi r t o th e MA X leve l line .
NOTE : D o no t reus e aerate d brak e flui d tha t ha s
bee n ble d fro m th e powe r unit .
3 . Blee d high-pressur e flui d fro m th e maintenanc e
bleeder wit h th e specia l tool.BLEEDE R T-WRENC H07HAA-SG00100or07HAA-SG00101
SOLENOI D UNI T
ACCUMULATOR /PRESSURE SWITC HPOWERUNIT
MAINTENANC EBLEEDER8 x 1.2 5 mm9 N- m (0. 9 kg-m ,6.5 Ib-ft )
4. Star t th e engin e an d releas e th e parkin g brake .
NOTE : Depres s th e brak e peda l firml y whil e tes t i n
progres s ligh t i n ON .
5. Ther e shoul d b e a t leas t tw o stron g kickbacks .
I f not , repea t step s 2 throug h 5 , a s necessary .
6 . Fil l th e modulato r reservoi r u p t o th e MA X leve l
line.
RESERVOI R CA P
MAX LEVE L LIN E
7. Instal l th e reservoi r cap .
8 . Chec k th e anti-loc k brak e syste m functio n i n al l
mode s b y usin g th e AL B checker .
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Bleeding
Air Bleeding with ALB Checker
1. Disconnect the 6-P inspection connecotor (PNK) from the connector cover located under the glovebox and connect the inspection connector to the
ALB checker.
ANTI-LOCK BRAKE SYSTEM
INDICATOR LIGHT
CONNECTOR
COVER
ALB CHECKER
07HAJ - SG00100 or
07HAJ - SG0010B (US)
or
07HAJ-SG00200 (Canada)
6-P INSPECTION
CONNECTOR
CAUTION: Place the vehicle on level ground with
the wheels blocked. Put the transmission in neutral
for manual transmission models, and in P for automatic transmission models.
2. Fill the modulator reservoir to the MAX level.
NOTE: Do not reuse aerated brake fluid that has
been bled from the power unit.
3. Bleed high pressure fluid from the maintenance bleeder with the special tool.
BLEEDER T-WRENCH
07HAA-SG00100
or
07HAA-SG00101
SOLENOID HEAD
ACCUMULATOR/
PRESSURE SWITCH
POWER
UNIT
MAINTENANCE
BLEEDER
8 x
1.25
mm
5.5 N·m
(0.55 kg-m,
4.0 Ib-ft) 7. Install the reservoir cap.
8. Check the anti-lock brake system function in all
modes by using the ALB checker.
MAX
RESERVOIR
CAP
4. Start the engine and release the parking brake.
NOTE: Depress the brake pedal firmly while test in pro-
gress light in ON.
5. There should be at least two strong kickbacks. If not, repeat steps 2 through 5, as necessary.
6. Fill the modulator reservoir up to the MAX level.ProCarManuals.com