2002 CHRYSLER CARAVAN Service Manual

Page 1817 of 2399

CHRYSLER CARAVAN 2002  Service Manual NOTE: Tag underdrive clutch pack for reassembly
identification.
(17) Remove the UD clutch pack (Fig. 243).
CAUTION: Compress return spring just enough to
remove or install snap ring.
(18) Using Tool 5

Page 1818 of 2399

CHRYSLER CARAVAN 2002  Service Manual (21) Remove input hub tapered snap ring (Fig.
247).
(22) Tap on input hub with soft faced hammer and
separate input hub from OD/Reverse piston and
clutch retainer (Fig. 248) (Fig. 249).(23) Separate c

Page 1819 of 2399

CHRYSLER CARAVAN 2002  Service Manual (24) Using Tool 6057 and an arbor press, compress
return OD/Reverse piston return spring just enough
to remove snap ring (Fig. 251) (Fig. 252).(25) Remove input shaft to input clutch hub snap
ring (Fi

Page 1820 of 2399

CHRYSLER CARAVAN 2002  Service Manual ASSEMBLY
Use petrolatum on all seals to ease assembly of
components.
(1) Using an arbor press, install input shaft to
input shaft hub (Fig. 255).
(2) Install input shaft snap ring (Fig. 256).(3) Using

Page 1821 of 2399

CHRYSLER CARAVAN 2002  Service Manual (4) Install the OD/Reverse piston assembly to the
input clutch retainer as shown in (Fig. 259).
(5) Install the input hub/shaft assy. to the OD/Re-
verse piston/clutch retainer assy. (Fig. 260).(6) In

Page 1822 of 2399

CHRYSLER CARAVAN 2002  Service Manual (8) Install UD piston return spring and Tool 5067
as shown in (Fig. 263).
(9) Using Tool 5059A and an arbor press, Install
the UD spring retainer and snap ring. (Fig. 264) (Fig.
265) Compress just eno

Page 1823 of 2399

CHRYSLER CARAVAN 2002  Service Manual (11) Install the UD clutch flat snap ring (Fig. 267).
(12) Install the last UD clutch disc (Fig. 268).(13) Install the OD/UD clutch reaction plate and
snap ring (Fig. 269) (Fig. 270). The OD/UD clutch

Page 1824 of 2399

CHRYSLER CARAVAN 2002  Service Manual NOTE: Snap ring ends must be located within one
finger of the input clutch hub. Be sure that snap
ring is fully seated, by pushing with screwdriver,
into snap ring groove all the way around.
(14) Seat