2002 CHRYSLER CARAVAN Service Manual

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Page 1809 of 2399

CHRYSLER CARAVAN 2002 Service Manual (7) Remove instrument panel lower silencer (Fig. 215). (8) Remove knee bolster (Fig. 216).(9) Disconnect gear shift cable from gear shift lever (Fig. 217). (10) Remove gear shift cable from column bra

Page 1810 of 2399

CHRYSLER CARAVAN 2002 Service Manual INSTALLATION (1) Fish gear shift cable dash panel opening into engine compartment and secure grommet (Fig. 219). (2) Install gear shift cable through column bracket (Fig. 220) until audible ªclickº

Page 1811 of 2399

CHRYSLER CARAVAN 2002 Service Manual (6) Install gear shift cable to transaxle upper mount bracket (Fig. 223). An audible ªclickº should be heard. (7) Connect gear shift cable end to transaxle man- ual valve lever (Fig. 223). (8) Adjus

Page 1812 of 2399

CHRYSLER CARAVAN 2002 Service Manual HOLDING CLUTCHES DESCRIPTION Two hydraulically applied multi-disc clutches are used to hold planetary geartrain components station- ary while the input clutches drive others. The 2/4 and Low/Reverse c

Page 1813 of 2399

CHRYSLER CARAVAN 2002 Service Manual (3) Remove reverse clutch snap ring (Fig. 227). (4) Pry up and remove reverse clutch reaction plate (Fig. 228) (Fig. 229).(5) Remove the reverse clutch pack (two frictions/ one steel) (Fig. 230). NOTE

Page 1814 of 2399

CHRYSLER CARAVAN 2002 Service Manual (6) Remove the OD/Reverse pressure plate snap ring (Fig. 231). (7) Remove OD/Reverse pressure plate (Fig. 232).(8) Remove OD/Reverse pressure plate wave snap ring (Fig. 233). (9) Remove OD shaft/hub a

Page 1815 of 2399

CHRYSLER CARAVAN 2002 Service Manual (10) Remove and inspect #3 & #4 thrust washers (Fig. 236).(11) Remove the underdrive shaft assembly (Fig. 237). (12) Remove the #2 needle bearing (Fig. 238). Fig. 235 Overdrive Clutch Pack 1 - OVERDRI

Page 1816 of 2399

CHRYSLER CARAVAN 2002 Service Manual (13) Remove the OD/UD reaction plate tapered snap ring (Fig. 239). NOTE: The OD/UD clutch reaction plate has a step on both sides. Install the OD/UD clutches reaction plate tapered step side up. (14)
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