2002 CHRYSLER CARAVAN Service Manual

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Page 1737 of 2399

CHRYSLER CARAVAN 2002 Service Manual (30) Remove 2/4 clutch pack (Fig. 46).Tag 2/4 clutch pack for reassembly identification. (31) Remove tapered snap ring (Fig. 47).(32) Remove low/reverse reaction plate (Fig. 48). (33) Remove one low/r

Page 1738 of 2399

CHRYSLER CARAVAN 2002 Service Manual (34) Remove low/reverse reaction plate snap ring (Fig. 50). (35) Remove low/reverse clutch pack (Fig. 51).(36) Remove transfer gear cover-to-case bolts (Fig. 52). (37) Remove transfer gear cover (Fig.

Page 1739 of 2399

CHRYSLER CARAVAN 2002 Service Manual (38) Using Tool 6259, remove transfer shaft gear- to-shaft nut and coned washer (Fig. 54) (Fig. 55).(39) Using tool L-4407A, remove transfer shaft gear (Fig. 56). (40) Remove transfer gear shim (selec

Page 1740 of 2399

CHRYSLER CARAVAN 2002 Service Manual (41) Remove bearing cup retainer (Fig. 58). (42) Remove transfer gear bearing cone using setup shown in (Fig. 59).(43) Remove transfer shaft bearing cup from retainer using Tool 6062 (Fig. 60). (44) U

Page 1741 of 2399

CHRYSLER CARAVAN 2002 Service Manual (45) Using tool 5049A, remove transfer shaft from transaxle (Fig. 62). (46) Slip bearing cup retainer and oil baffle off of shaft (Fig. 63).(47) Using tool P-334, press transfer shaft bearing cone off

Page 1742 of 2399

CHRYSLER CARAVAN 2002 Service Manual (50) Remove stirrup and strap (Fig. 66). (51) Using Tool 6259 (Fig. 67), remove output shaft gear-to-shaft bolt and washer (Fig. 68).(52) Using Tool L4407A, and button 6055, remove output gear from sh

Page 1743 of 2399

CHRYSLER CARAVAN 2002 Service Manual (53) Remove output gear bearing shim (select) (Fig. 70). (54) Using setup as shown in (Fig. 71), remove output gear bearing cone.(55) Remove rear carrier assembly from transaxle (Fig. 72). (56) Remove

Page 1744 of 2399

CHRYSLER CARAVAN 2002 Service Manual (57) Install low/reverse spring compressor tool as shown in (Fig. 74) (Fig. 75).(58) Compress low/reverse piston return spring and remove snap ring (Fig. 76). (59) Remove low/reverse spring compressor
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