2002 CHRYSLER CARAVAN Service Manual

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Page 1745 of 2399

CHRYSLER CARAVAN 2002 Service Manual (60) Using a suitable punch , drive out park guide bracket pivot shaft plug (Fig. 78). (61) Using ordinary pliers, remove pivot shaft and guide bracket assembly (Fig. 79).(62) Inspect guide bracket co

Page 1746 of 2399

CHRYSLER CARAVAN 2002 Service Manual (64) Remove low/reverse piston retainer-to-case screws (Fig. 82). (65) Remove low/reverse piston retainer (Fig. 83).(66) Remove low/reverse piston retainer-to-case gasket (Fig. 84). (67) Using a hamme

Page 1747 of 2399

CHRYSLER CARAVAN 2002 Service Manual (68) Using tool 6062, remove outer output bearing cup (Fig. 86). ASSEMBLY CAUTION: If transaxle failure has occurred, it is necessary to flush the transaxle oil cooler and lines to remove debris and p

Page 1748 of 2399

CHRYSLER CARAVAN 2002 Service Manual (3) Install low/reverse piston retainer (Fig. 89). (4) Install low/reverse piston retainer-to-case bolts (Fig. 90) and torque to 5 N´m (45 in. lbs.).(5) Install low/reverse clutch piston (Fig. 91). (

Page 1749 of 2399

CHRYSLER CARAVAN 2002 Service Manual (7) Install guide bracket into position and insert pivot shaft (Fig. 94).(8) Install anchor shaft and plug (Fig. 95). Make sure guide bracket and split sleeve are in contact with the rear of the trans

Page 1750 of 2399

CHRYSLER CARAVAN 2002 Service Manual (10) Install low/reverse spring compressor into position (Fig. 97). Compress low/reverse piston and install snap ring as shown in (Fig. 98).(11) Install rear carrier bearing cone using Tool 6053 (Fig.

Page 1751 of 2399

CHRYSLER CARAVAN 2002 Service Manual (13) Install output gear bearing cone using Tool 5052 (Fig. 101). (14)OUTPUT GEAR BEARING ADJUST- MENT: (a) With output gear removed, install a 4.50 mm (0.177 in.) gauging shim (Fig. 103) on the rear

Page 1752 of 2399

CHRYSLER CARAVAN 2002 Service Manual OUTPUT GEAR BEARING SHIM CHART End Play Shim Needed Part Number End Play Shim Needed Part Number 0.05mm ( 0.002 in.)4.42mm (0.174 in.)4412830AB0.53mm (0.021 in.)3.94mm (0.155 in.)4412818AB 0.08mm (0.0
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