2002 CHRYSLER CARAVAN Service Manual

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Page 1329 of 2399

CHRYSLER CARAVAN 2002 Service Manual (5) Inspect connecting rods and connecting rod caps for cylinder identification. Identify them, if nec- essary (Fig. 78). (6) Remove connecting rod cap. Install connecting rod bolt protectors on conne

Page 1330 of 2399

CHRYSLER CARAVAN 2002 Service Manual (6) The pistons are marked with a ªFº located near the piston pin. Install piston with this mark posi- tioned to front of engine on both cylinder banks. The connecting rod oil squirt hole faces the

Page 1331 of 2399

CHRYSLER CARAVAN 2002 Service Manual (11) Install the cylinder heads. (Refer to 9 - ENGINE/CYLINDER HEAD - INSTALLATION) (12) Install the oil pan. (Refer to 9 - ENGINE/LU- BRICATION/OIL PAN - INSTALLATION) (13) Fill engine crankcase with

Page 1332 of 2399

CHRYSLER CARAVAN 2002 Service Manual REMOVAL (1) Remove piston and connecting rod. (Refer to 9 - ENGINE/ENGINE BLOCK/PISTON & CONNECT- ING ROD - REMOVAL) (2) Remove No. 1 and No.2 piston rings from pis- ton using a ring expander tool (Fi

Page 1333 of 2399

CHRYSLER CARAVAN 2002 Service Manual (4) Install No. 2 piston ring and then No. 1 piston ring (Fig. 87). (5) Position piston ring end gaps as shown in (Fig. 88). (6) Position oil ring expander gap at least 45É from the side rail gaps bu

Page 1334 of 2399

CHRYSLER CARAVAN 2002 Service Manual (6) Install the accessory drive belt. (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) (7) Install inner splash shield and right front wheel. (8) Connect negative cable to battery. EN

Page 1335 of 2399

CHRYSLER CARAVAN 2002 Service Manual LEFT MOUNT REMOVAL (1) Raise the vehicle on hoist. (2) Remove the left front wheel. (3) Remove the left mount through bolt access cover. (4) Support the transaxle with a suitable jack. (5) Remove the

Page 1336 of 2399

CHRYSLER CARAVAN 2002 Service Manual REAR MOUNT REMOVAL (1) Raise vehicle on hoist. (2) Remove the rear mount heat shield (Fig. 96). (3) Remove the through bolt from the mount and rear mount bracket (Fig. 97). (4) Remove the mount bolts
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