2002 CHRYSLER CARAVAN Service Manual

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Page 1825 of 2399

CHRYSLER CARAVAN 2002 Service Manual (19) Take average of four measurements and com- pare with UD clutch pack clearance specification. Underdrive clutch pack clearance must be 0.94- 1.50 mm (0.037-0.059 in.). (20) If necessary, select th

Page 1826 of 2399

CHRYSLER CARAVAN 2002 Service Manual (24) Install OD pressure plate flat snap ring (Fig. 278). (25) Measure OD clutch pack clearance. Set up dial indicator on top of the OD/Reverse pressure plate as shown in (Fig. 279).(26) Zero dial ind

Page 1827 of 2399

CHRYSLER CARAVAN 2002 Service Manual (30) Tap reaction plate down to allow installation of the reverse clutch snap ring. Install reverse clutch snap ring (Fig. 282). (31) Pry up reverse reaction plate to seat against snap ring (Fig. 283)

Page 1828 of 2399

CHRYSLER CARAVAN 2002 Service Manual (34) Apply 30 psi (206 kPa) air pressure to the reverse clutch hose on Tool 8391. Measure and record reverse clutch pack measurement in four (4) places, 90É apart. (35) Take average of four measureme

Page 1829 of 2399

CHRYSLER CARAVAN 2002 Service Manual (41) Install the overdrive shaft assembly (Fig. 290). (42) Reinstall overdrive and reverse clutch as shown.Rechecking these clutch clearances is not necessary. OIL PUMP DESCRIPTION The oil pump is loc

Page 1830 of 2399

CHRYSLER CARAVAN 2002 Service Manual CAUTION: With the fluid set at the proper level, fluid collection should not exceed (1) quart or inter- nal damage to the transmission may occur. (2) Start engine and runat curb idle speed, with the s

Page 1831 of 2399

CHRYSLER CARAVAN 2002 Service Manual (8) Position an appropriate piece of Plastigage across both pump gears. (9) Align the Plastigage to a flat area on the reac- tion shaft support housing. (10) Install the reaction shaft to the pump hou

Page 1832 of 2399

CHRYSLER CARAVAN 2002 Service Manual SEAL - OIL PUMP REMOVAL (1) Remove transaxle from vehicle (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 41TE - REMOVAL). (2) Using Tool C-3981-B, remove oil pump seal (Fig. 298). INSTALLATION (1)
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