2002 CHRYSLER CARAVAN Service Manual

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Page 305 of 2399

CHRYSLER CARAVAN 2002 Service Manual STANDARD PROCEDURE STANDARD PROCEDURE - COOLANT SERVICE For engine coolant recommended service schedule, (Refer to LUBRICATION & MAINTENANCE/MAIN- TENANCE SCHEDULES - DESCRIPTION). STANDARD PROCEDURE

Page 306 of 2399

CHRYSLER CARAVAN 2002 Service Manual (5) Continue filling coolant recovery pressure con- tainer until level reaches the full line. (6) Without installing the pressure/vent cap, start and run engine at idle for a couple minutes. (7) Reche

Page 307 of 2399

CHRYSLER CARAVAN 2002 Service Manual REMOVAL (1) Drain cooling system below level of coolant recovery pressure bottle. (Refer to 7 - COOLING/EN- GINE/COOLANT - STANDARD PROCEDURE) (2) Disconnect coolant bypass and overflow hoses from coo

Page 308 of 2399

CHRYSLER CARAVAN 2002 Service Manual ENGINE COOLANT TEMP SENSOR DESCRIPTION The engine coolant temperature sensor threads into a coolant passage in the cylinder head (Fig. 7). New sensors have sealant applied to the threads. OPERATION Th

Page 309 of 2399

CHRYSLER CARAVAN 2002 Service Manual ENGINE COOLANT THERMOSTAT DESCRIPTION A pellet-type thermostat controls the operating temperature of the engine by controlling the amount of coolant flow to the radiator (Fig. 9). OPERATION The thermo

Page 310 of 2399

CHRYSLER CARAVAN 2002 Service Manual (3) Install front wiper unit (Refer to 8 - ELECTRI- CAL/WIPERS/WASHERS/WIPER MODULE - INSTALLATION). (4) Refill cooling system (Refer to 7 - COOLING/ ENGINE/COOLANT - STANDARD PROCEDURE). (5) Connect

Page 311 of 2399

CHRYSLER CARAVAN 2002 Service Manual (8) Radiator can now be lifted free from engine compartment.Care should be taken not to dam- age radiator cooling fins or water tubes during removal. INSTALLATION (1)Be sure the air seal is in positio

Page 312 of 2399

CHRYSLER CARAVAN 2002 Service Manual WATER PUMP DESCRIPTION The water pump on the 2.5L CRD diesel has a die cast aluminum housing. It bolts to a aluminum hous- ing which attaches to the engine block (Fig. 14). OPERATION The water pump is
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