2002 CHRYSLER CARAVAN Service Manual

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Page 673 of 2399

CHRYSLER CARAVAN 2002 Service Manual DIODE
REMOVAL
(1) Disconnect the battery.
(2) Locate the diode in the harness, and remove
the protective covering.
(3) Remove the diode from the harness, pay atten-
tion to the current flow direction

Page 674 of 2399

CHRYSLER CARAVAN 2002 Service Manual WIRE
STANDARD PROCEDURE - WIRE SPLICING
When splicing a wire, it is important that the cor-
rect gage be used as shown in the wiring diagrams.
(1) Remove one-half (1/2) inch of insulation from
each wi

Page 675 of 2399

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Page 676 of 2399

CHRYSLER CARAVAN 2002 Service Manual 8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch Relay............ 8W-42
A/C Compressor Clutch................. 8W-42
A/C- Heater Control.................... 8W-42
A/C Pressure Sensor.......

8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch Relay............ 8W-42
A/C Compressor Clutch................. 8W-42
A/C- Heater Control.................... 8W-42
A/C Pressure Sensor................... 8W-42
A/C-Heater Control.................... 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Accessory Relay....................... 8W-10
Adjustable Pedals Module............... 8W-30
Adjustable Pedals Switch................ 8W-30
Airbag Control Module.................. 8W-43
Ambient Temp Sensor.................. 8W-49
Antenna............................. 8W-47
Auto Shut Down Relay................. 8W-30
Auto Temp Control..................... 8W-42
Automatic Day/Night Mirror............. 8W-49
Back-Up Lamp Switch.................. 8W-51
Battery Temperature Sensor............. 8W-20
Battery............................. 8W-20
Blend Door Actuators................... 8W-42
Body Control Module................... 8W-45
Boost Pressure Sensor.................. 8W-30
B-Pillar Switches...................... 8W-61
Brake Lamp Switch................. 8W-30, 51
Brake Transmission Shift Interlock
Solenoid........................... 8W-31
Cabin Heater Assist.................... 8W-30
Camshaft Position Sensor............... 8W-30
CD Changer.......................... 8W-47
Center High Mounted Stop Lamp......... 8W-51
Cinch/Release Motors................... 8W-61
Clockspring.................. 8W-33, 41, 43, 47
Clutch Pedal Interlock Switch Jumper..... 8W-10
Clutch Pedal Interlock Switch............ 8W-10
Combination Relays.................... 8W-54
Controller Antilock Brake............... 8W-35
Crank Case Ventilation Heater........... 8W-30
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switches................. 8W-39
Data Link Connector................... 8W-18
Diagnostic Junction Port................ 8W-18
Door Ajar Switches.................... 8W-39
Door Lock Motor/Ajar Switches........... 8W-61
Door Lock Switches.................... 8W-61
Driver Airbag......................... 8W-43
EGR Solenoid......................... 8W-30
Electric Wiper De-Icer.................. 8W-48
Engine Control Module................. 8W-30
Engine Coolant Temp Sensor............. 8W-30
Engine Oil Pressure Switch.............. 8W-30
EVAP/Purge Solenoid................... 8W-30
Evaporator Temperature Sensor.......... 8W-42
Floor Console Lamp.................... 8W-44Component Page
Fog Lamps........................... 8W-50
Front Blower Module................... 8W-42
Front Blower Motor Relay............... 8W-42
Front Blower Motor.................... 8W-42
Front Cigar Lighter.................... 8W-41
Front Control Module.................. 8W-10
Front Fog Lamp Relay.................. 8W-50
Front Intrusion Sensor................. 8W-39
Front Washer Pump Motor.............. 8W-53
Front Wiper On/Off Relay............... 8W-53
Fuel Heater.......................... 8W-30
Fuel Injectors........................ 8W-30
Fuel Pressure Solenoid................. 8W-30
Fuel Pump Module.................... 8W-30
Full Open Switches.................... 8W-61
Fuselink............................. 8W-10
Fuses............................... 8W-10
Generator............................ 8W-20
Glow Plug Relay...................... 8W-30
Glow Plugs........................... 8W-30
Grounds............................. 8W-15
Halo Lamp........................... 8W-44
Headlamp Leveling Motors.............. 8W-50
Headlamp Switch...................... 8W-50
Headlamp Washer Relay................ 8W-53
Headlamps........................... 8W-50
Heated Seat Backs..................... 8W-63
Heated Seat Cushions.................. 8W-63
Heated Seat Modules................... 8W-63
High Beam Lamps..................... 8W-50
High Note Horn....................... 8W-41
Horn Relay.......................... 8W-41
Idle Air Control Motor.................. 8W-30
Ignition Coil.......................... 8W-30
Ignition Switch....................... 8W-10
Inlet Air Temperature Sensor............ 8W-30
Instrument Cluster.................... 8W-40
Instrument Panel Switch Bank . . 8W-44, 52, 53, 63
Integrated Power Module................ 8W-10
Knock Sensor......................... 8W-30
License Lamp......................... 8W-51
Lift Pump Motor...................... 8W-30
Liftgate Ajar Switch................. 8W-39, 61
Liftgate Cinch/Release Motor............. 8W-61
Liftgate Cylinder Lock Switch............ 8W-39
Liftgate Flood Lamps................... 8W-44
Liftgate Right Pinch Sensor.............. 8W-61
Low Beam Lamps.................... 8W-50-9
Manifold Absolute Pressure Sensor........ 8W-30
Mass Air Flow Sensor.................. 8W-30
Memory Seat/Mirror Module.......... 8W-62, 63
Memory Set Switch.................... 8W-63
RS8W-02 COMPONENT INDEX8W-02-1
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Page 677 of 2399

CHRYSLER CARAVAN 2002 Service Manual Component Page
Mid Reading Lamps.................... 8W-44
Mode Door Actuator.................... 8W-42
Multi- Function Switch........... 8W-50, 52, 53
Output Speed Sensor................... 8W-31
Ove

Component Page
Mid Reading Lamps.................... 8W-44
Mode Door Actuator.................... 8W-42
Multi- Function Switch........... 8W-50, 52, 53
Output Speed Sensor................... 8W-31
Overhead Console..................... 8W-49
Oxygen Sensor 1/1 Upstream............. 8W-30
Oxygen Sensor 1/2 Downstream.......... 8W-30
Park Lamp Relay...................... 8W-10
Park Lamps.......................... 8W-50
Park/Turn Signal Lamps................ 8W-50
Parking Brake Switch.................. 8W-40
Passenger Airbag...................... 8W-43
Positive Temperature Coefficients......... 8W-10
Power Liftgate Module.................. 8W-61
Power Liftgate Motor................... 8W-61
Power Mirror Switch................... 8W-62
Power Mirrors........................ 8W-62
Power Outlet......................... 8W-41
Power Seat Circuit Breaker.............. 8W-10
Power Seat Front Riser Motors........... 8W-63
Power Seat Horizontal Motors............ 8W-63
Power Seat Horizontal Position Sensors.... 8W-63
Power Seat Rear Riser Motors............ 8W-63
Power Seat Rear Riser Position Sensors.... 8W-63
Power Seat Recliner Motors.............. 8W-63
Power Seat Switches................... 8W-63
Power Window Circuit Breaker........... 8W-10
Power Window Motors.................. 8W-60
Power Window Switches................ 8W-60
Powertrain Control Module.............. 8W-30
Radiator Fan Relays................... 8W-42
Radiator Fans........................ 8W-42
Radio Choke.......................... 8W-47
Radio............................... 8W-47
Reading Lamps....................... 8W-44
Rear A/C-Heater Unit.................. 8W-42
Rear Auto Temp Control Switch........... 8W-42
Rear Blower Front Control Switch......... 8W-42
Rear Blower Motor Power Module......... 8W-42
Rear Blower Motor Relay................ 8W-42
Rear Blower Motor..................... 8W-42
Rear Blower Rear Control Switch......... 8W-42
Rear Intrusion Sensor.................. 8W-39Component Page
Rear Lamp Assemblies.................. 8W-51
Rear Mode Motor...................... 8W-42
Rear Power Outlet..................... 8W-41
Rear Temperature Motor................ 8W-42
Rear Washer Pump Motor............... 8W-53
Rear Window Defogger Grid............. 8W-48
Recirculation Door Actuator.............. 8W-42
Remote Keyless Entry Antenna........... 8W-61
Remote Radio Switches................. 8W-47
Repeater Lamps....................... 8W-52
Seat Airbag.......................... 8W-43
Seat Belt Tensioners................... 8W-43
Sentry Key Immobilizer Module.......... 8W-39
Side Impact Airbag Control Modules....... 8W-43
Siren............................... 8W-39
Sliding Door Control Modules............ 8W-61
Sliding Door Latch Sensing Switches....... 8W-61
Sliding Door Lock Motor/Ajar Switches..... 8W-61
Sliding Door Lock Motors............... 8W-61
Sliding Door Motors.................... 8W-61
Solenoid/Pressure Switch Assy............ 8W-31
Speakers............................ 8W-47
Speed Control Servo................... 8W-33
Speed Control Switches................. 8W-33
Splice Information..................... 8W-70
Starter Motor Relay.................... 8W-21
Starter Motor......................... 8W-21
Stop/Turn Signal Relays................ 8W-54
Thatcham Alarm Module................ 8W-39
Throttle Position Sensor................ 8W-30
Torque Converter Clutch Solenoid......... 8W-31
Traction Control Switch................. 8W-35
Trailer Tow Connector.................. 8W-54
Transmission Control Module............ 8W-31
Transmission Range Sensor.............. 8W-31
Turn Signal Lamps.................... 8W-52
TXV Solenoid......................... 8W-42
Vehicle Speed Sensor................... 8W-30
Vent Motors.......................... 8W-60
Visor/Vanity Lamps.................... 8W-44
Washer Fluid Level Switch.............. 8W-53
Water In Fuel Sensor................... 8W-30
Wheel Speed Sensors................... 8W-35
8W - 02 - 2 8W-02 COMPONENT INDEXRS
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Page 678 of 2399

CHRYSLER CARAVAN 2002 Service Manual 8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch....... 8W-10-22, 24, 45, 47
A/C Compressor Clutch
Relay................ 8W-10-22, 24, 44, 45, 47
Accessory Relay................ 8W-10-16,

8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch....... 8W-10-22, 24, 45, 47
A/C Compressor Clutch
Relay................ 8W-10-22, 24, 44, 45, 47
Accessory Relay................ 8W-10-16, 31, 64
Adjustable Pedals Module........... 8W-10-40, 46
Airbag Control Module............. 8W-10-63, 68
Ambient Temp Sensor................. 8W-10-61
Auto Shut Down Relay............. 8W-10-21, 41
Auto Temp Control................... 8W-10-40
Back-Up Lamp Switch................ 8W-10-65
Battery................. 8W-10-13, 14, 15, 41, 47
Blower Motor Resistor.............. 8W-10-19, 38
Body Control Module...... 8W-10-25, 40, 45, 48, 49,
51, 53, 54, 55, 56, 68
Brake Fluid Level Switch.............. 8W-10-64
Brake Lamp Switch............. 8W-10-26, 51, 66
Brake Transmission Shift Interlock
Solenoid......................... 8W-10-62
Cabin Heater Assist............. 8W-10-23, 43, 59
Camshaft Position Sensor.............. 8W-10-44
Center High Mounted Stop Lamp........ 8W-10-66
Clockspring........................ 8W-10-60
Clutch Pedal Interlock
Switch............... 8W-10-18, 37, 53, 54, 60
Clutch Pedal Interlock Switch
Jumper............... 8W-10-18, 37, 53, 54, 60
Controller Antilock
Brake.......... 8W-10-18, 25, 37, 49, 55, 61, 66
Crank Case Ventilation Heater.......... 8W-10-48
Data Link Connector............... 8W-10-36, 68
Defogger Relay.............. 8W-10-19, 20, 39, 63
Diagnostic Junction Port............... 8W-10-61
Driver Door Lock Switch............ 8W-10-33, 35
Driver Heated Seat Module............. 8W-10-49
Driver Power Seat Switch.............. 8W-10-49
Driver Power Window Switch........ 8W-10-34, 35
ECM/PCM Relay.................. 8W-10-23, 43
EGR Solenoid.................... 8W-10-44, 46
Electric Wiper De-Icer................. 8W-10-33
Engine Control Module . . 8W-10-18, 23, 24, 37, 43, 44,
47, 48, 65, 66
Floor Console Lamp.................. 8W-10-32
Floor Console Power Outlet.......... 8W-10-32, 36
Front Blower Module............... 8W-10-19, 38
Front Blower Motor Relay..... 8W-10-18, 19, 38, 63
Front Cigar Lighter................ 8W-10-16, 32
Front Control Module..... 8W-10-15, 16, 17, 18, 19,
20, 22, 24, 26, 27, 28, 29,
30, 31, 36, 37, 38, 39, 45,
47, 52, 53, 54, 57, 58, 59,
60, 61, 62, 63, 64, 65, 66, 68
Front Fog Lamp Relay........... 8W-10-15, 27, 63
Component Page
Front Washer Pump Motor........ 8W-10-16, 31, 68
Front Wiper Hi/Low Relay........ 8W-10-16, 30, 64
Front Wiper On/Off Relay........ 8W-10-16, 30, 59
Fuel Heater........................ 8W-10-48
Fuel Heater Relay.............. 8W-10-24, 47, 64
Fuel Injector No. 1................... 8W-10-42
Fuel Injector No. 2................... 8W-10-42
Fuel Injector No. 3................... 8W-10-42
Fuel Injector No. 4................... 8W-10-42
Fuel Injector No. 5................... 8W-10-42
Fuel Injector No. 6................... 8W-10-42
Fuel Pressure Solenoid................ 8W-10-44
Fuel Pump Module................ 8W-10-22, 45
Fuel Pump Relay............... 8W-10-22, 45, 64
Fuse 1....................... 8W-10-15, 16, 27
Fuse 2....................... 8W-10-15, 28, 29
Fuse 3....................... 8W-10-15, 28, 29
Fuse 4.................... 8W-10-15, 16, 17, 30
Fuse 5.......................... 8W-10-16, 31
Fuse 6.......................... 8W-10-16, 31
Fuse 8.......................... 8W-10-17, 36
Fuse 9.................... 8W-10-17, 18, 19, 37
Fuse 10......................... 8W-10-19, 38
Fuse 11......................... 8W-10-16, 31
Fuse 12......................... 8W-10-19, 38
Fuse 13......................... 8W-10-20, 39
Fuse 14................ 8W-10-20, 21, 23, 39, 59
Fuse 15........... 8W-10-20, 21, 22, 23, 24, 41, 43
Fuse 16................... 8W-10-21, 23, 41, 43
Fuse 17.............. 8W-10-21, 22, 23, 24, 45, 47
Fuse 18................ 8W-10-22, 24, 25, 45, 47
Fuse 19................ 8W-10-22, 24, 25, 26, 49
Fuse 20......................... 8W-10-25, 49
Fuse 21......................... 8W-10-25, 49
Fuse 22......................... 8W-10-25, 49
Fuse 23...................... 8W-10-25, 53, 54
Fuse 24......................... 8W-10-25, 51
Fuse 26...................... 8W-10-25, 26, 51
Fuse 27......................... 8W-10-26, 51
Fuse 28......................... 8W-10-16, 31
Fuse 30......................... 8W-10-26, 52
Fuse 31......................... 8W-10-26, 52
Fuse 32......................... 8W-10-26, 52
Fuse 33......................... 8W-10-16, 31
Fuselink........................ 8W-10-13, 14
G100............................. 8W-10-55
G101........................... 8W-10-41, 47
G103............................. 8W-10-68
G300........................... 8W-10-57, 58
Generator................. 8W-10-13, 14, 42, 44
Glow Plug Relay.................. 8W-10-13, 44
Headlamp Switch................. 8W-10-29, 62
RS8W-10 POWER DISTRIBUTION8W-10-1
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Page 679 of 2399

CHRYSLER CARAVAN 2002 Service Manual Component Page
Headlamp Washer Pump Motor....... 8W-10-26, 52
Headlamp Washer Relay......... 8W-10-26, 52, 63
High Note Horn..................... 8W-10-36
Horn Relay................... 8W-10-17, 36, 5

Component Page
Headlamp Washer Pump Motor....... 8W-10-26, 52
Headlamp Washer Relay......... 8W-10-26, 52, 63
High Note Horn..................... 8W-10-36
Horn Relay................... 8W-10-17, 36, 59
Ignition Coil........................ 8W-10-42
Ignition Switch . . 8W-10-18, 25, 37, 45, 46, 48, 53, 54,
60
Instrument Cluster................ 8W-10-25, 51
Integrated Power Module . . . 8W-10-3, 4, 5, 13, 15, 16,
17, 18, 19, 20, 21, 22, 23,
24, 25, 26, 27, 28, 29, 30,
31, 32, 33, 36, 37, 38, 39,
40, 41, 42, 43, 44, 45, 46,
47, 48, 49, 51, 52, 53, 54,
55, 56, 57, 58, 59, 60, 61,
62, 63, 64, 65, 66, 68
Leak Detection Pump................. 8W-10-46
Left B-Pillar Switch.................. 8W-10-33
Left Combination Relay............... 8W-10-67
Left Fog Lamp................... 8W-10-15, 27
Left Front Park/Turn Signal
Lamp................... 8W-10-15, 28, 56, 65
Left Headlamp...................... 8W-10-57
Left Headlamp Leveling Motor..... 8W-10-29, 62, 65
Left High Beam Lamp................ 8W-10-58
Left Low Beam Lamp................. 8W-10-58
Left Park Lamp................... 8W-10-29, 65
Left Power Mirror.................... 8W-10-39
Left Rear Lamp Assembly . . . 8W-10-28, 29, 65, 66, 67
Left Repeater Lamp.................. 8W-10-51
Left Side Impact Airbag Control Module . . . 8W-10-62
Left Sliding Door Control Module........ 8W-10-52
Left Stop/Turn Signal Relay............ 8W-10-67
Left Turn Signal Lamp................ 8W-10-56
License Lamp................. 8W-10-28, 29, 65
Lift Pump Motor.................. 8W-10-23, 43
Lift Pump Relay.................. 8W-10-23, 43
Low Note Horn...................... 8W-10-36
Mass Air Flow Sensor................. 8W-10-44
Memory Seat/Mirror Module............ 8W-10-49
Message Center..................... 8W-10-51
Name Brand Speaker Relay....... 8W-10-20, 39, 59
Overhead Console.................... 8W-10-40
Oxygen Sensor 1/1 Upstream........... 8W-10-42
Oxygen Sensor 1/2 Downstream......... 8W-10-42
Park Lamp Relay............ 8W-10-15, 28, 29, 59
Park/Neutral Position Switch........... 8W-10-65
Passenger Door Lock Switch......... 8W-10-31, 33
Passenger Folding Mirror Relay . 8W-10-22, 24, 45, 47
Passenger Heated Seat Module.......... 8W-10-50
Passenger Power Seat Switch........... 8W-10-50
Passenger Power Window Switch........ 8W-10-31
Power Liftgate Module............. 8W-10-26, 52
Power Mirror Switch......... 8W-10-22, 24, 46, 47
Power Outlet....................... 8W-10-36
Component Page
Power Seat Circuit Breaker.......... 8W-10-25, 49
Power Window Circuit Breaker....... 8W-10-16, 31
Power Window Switch................. 8W-10-34
Powertrain Control
Module.... 8W-10-18, 21, 22, 37, 41, 42, 45, 46, 55
PTC4 .......................... 8W-10-20, 39
PTC7 .................... 8W-10-16, 17, 18, 36
Radiator Fan Relay............. 8W-10-26, 51, 55
Radiator Fan Relay No. 1........... 8W-10-13, 44
Radiator Fan Relay No. 2......... 8W-10-26, 44, 51
Radiator Fan Relay No. 3.............. 8W-10-44
Radio.......................... 8W-10-32, 40
Radio Choke..................... 8W-10-20, 39
Rear A/C-Heater Unit.............. 8W-10-19, 38
Rear Blower Motor Power Module..... 8W-10-19, 38
Rear Blower Motor Relay...... 8W-10-19, 20, 38, 63
Rear Power Outlet.............. 8W-10-16, 31, 32
Rear Washer Pump Motor........ 8W-10-16, 31, 68
Rear Window Defogger Grid......... 8W-10-20, 39
Rear Wiper Motor.................... 8W-10-33
Remote Keyless Entry Module........... 8W-10-40
Right B-Pillar Switch................. 8W-10-33
Right Combination Relay.............. 8W-10-67
Right Fog Lamp.................. 8W-10-15, 27
Right Front Park/Turn Signal
Lamp................... 8W-10-15, 28, 56, 60
Right Headlamp..................... 8W-10-57
Right Headlamp Leveling Motor.... 8W-10-29, 60, 62
Right High Beam Lamp............... 8W-10-58
Right Low Beam Lamp................ 8W-10-58
Right Park Lamp................. 8W-10-29, 60
Right Power Mirror................... 8W-10-39
Right Rear Lamp Assembly.... 8W-10-15, 28, 29, 66
Right Repeater Lamp................. 8W-10-51
Right Side Impact Airbag Control Module . . 8W-10-62
Right Sliding Door Control Module....... 8W-10-52
Right Stop/Turn Signal Relay........... 8W-10-67
Right Turn Signal Lamp............... 8W-10-56
Sentry Key Immobilizer
Module............... 8W-10-40, 46, 48, 53, 54
Solenoid/Pressure Switch Assy.......... 8W-10-41
Starter Motor............... 8W-10-13, 14, 18, 37
Starter Motor Relay.......... 8W-10-18, 37, 53, 54
Thatcham Alarm Module...... 8W-10-46, 48, 54, 68
Torque Converter Clutch Solenoid........ 8W-10-46
Trailer Tow Connector.............. 8W-10-28, 65
Transmission Control
Module............ 8W-10-18, 21, 37, 41, 61, 62
Transmission Control Relay.......... 8W-10-21, 41
Transmission Range Sensor............. 8W-10-65
TXV Solenoid....................... 8W-10-38
Vehicle Speed Sensor................. 8W-10-43
Washer Fluid Level Switch............. 8W-10-60
Wiper Module................. 8W-10-16, 30, 59
8W - 10 - 2 8W-10 POWER DISTRIBUTIONRS
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