2002 CHRYSLER CARAVAN Service Manual

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Page 1665 of 2399

CHRYSLER CARAVAN 2002 Service Manual PLANETARY GEARTRAIN DISASSEMBLY (1) Remove snap ring and #4 thrust washer (Fig. 185) (2) Remove annulus gear support front snap ring (Fig. 186).(3) Remove annulus gear support and snap ring (Fig. 187)

Page 1666 of 2399

CHRYSLER CARAVAN 2002 Service Manual (5) Remove and inspect front planetary carrier assembly (Fig. 189). ASSEMBLY (1) Install front planetary gear assembly to annu- lus gear (Fig. 190).(2) Install first support snap ring (Fig. 191). (3)

Page 1667 of 2399

CHRYSLER CARAVAN 2002 Service Manual (4) Install a NEW front planetary gear snap ring and #4 thrust washer (Fig. 193). SEAL - OIL PUMP REMOVAL The pump oil seal can be replaced without remov- ing the pump and reaction shaft support assem

Page 1668 of 2399

CHRYSLER CARAVAN 2002 Service Manual SERVO - KICKDOWN DESCRIPTION The kickdown servo (Fig. 196) consists of a two- land piston with an inner piston, a piston rod and guide, and a return spring. The dual-land piston uses seal rings on its

Page 1669 of 2399

CHRYSLER CARAVAN 2002 Service Manual (3) Remove kickdown piston return spring and pis- ton (Fig. 199). (4) Disassemble piston assembly as shown in (Fig. 200).CLEANING Clean the servo piston components (Fig. 201) with solvent and dry them

Page 1670 of 2399

CHRYSLER CARAVAN 2002 Service Manual INSPECTION Inspect the servo components (Fig. 202). Replace the springs if collapsed, distorted or broken. Replace the guide, rod and piston if cracked, bent, or worn. Discard the servo snap-ring if d

Page 1671 of 2399

CHRYSLER CARAVAN 2002 Service Manual DISASSEMBLY (1) Back off low/reverse band adjustment and posi- tion lever out of the way (Fig. 204). (2) Remove low/reverse servo snap ring (Fig. 205). (3) Remove retainer, spring and servo (Fig. 206)

Page 1672 of 2399

CHRYSLER CARAVAN 2002 Service Manual ASSEMBLY (1) Install low/reverse servo assembly (Fig. 208). (2) Install low/reverse servo snap ring (Fig. 205). SHIFT INTERLOCK SOLENOID DESCRIPTION The Brake/Transmission Shift Interlock system consi
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