2002 CHRYSLER CARAVAN Service Manual

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Page 1913 of 2399

CHRYSLER CARAVAN 2002 Service Manual bearing during press operation. Repeat the same operation on opposite side. (14) Measure and verify differential side gear end play. (Refer to 21 - TRANSMISSION/TRANSAXLE/ MANUAL/DIFFERENTIAL - ADJUST

Page 1914 of 2399

CHRYSLER CARAVAN 2002 Service Manual DIFFERENTIAL BEARING SHIM CHART PART NUMBERSHIM THICKNESS METRIC (MM) STANDARD (STD) 4659242 0.50 0.0197 4659243 0.54 0.0213 4659247 0.58 0.0228 4659248 0.62 0.0244 4659249 0.66 0.0260 4659250 0.70 0.

Page 1915 of 2399

CHRYSLER CARAVAN 2002 Service Manual ADJUSTMENT - DIFFERENTIAL SIDE GEAR END PLAY Measure side gear end play: Insert feeler gauges 180É apart between differential side gear and thrust washer as shown in (Fig. 124). Measurement taken her

Page 1916 of 2399

CHRYSLER CARAVAN 2002 Service Manual STANDARD PROCEDURE - FLUID DRAIN AND FILL NOTE: For proper fluid change intervals, (Refer to LUBRICATION & MAINTENANCE/MAINTENANCE SCHEDULES - DESCRIPTION) The fluid required in this transaxle is Mopa

Page 1917 of 2399

CHRYSLER CARAVAN 2002 Service Manual (2) Remove gearshift boot from center console by disengaging three (3) retaining clips (Fig. 130). INSTALLATION (1) Install gearshift boot to console and secure with three (3) retaining clips (Fig. 13

Page 1918 of 2399

CHRYSLER CARAVAN 2002 Service Manual (5) Remove two (2) cupholder bottom plugs (Fig. 133). (6) Remove four (4) center console-to-gearshift mechanism screws. Remove console assembly (Fig. 134).(7) Remove center console support bracket (Fi

Page 1919 of 2399

CHRYSLER CARAVAN 2002 Service Manual (9) Remove crossover cable from gearshift mecha- nism (Fig. 137). (10)2.4L Gas equipped models goto Step 15. 2.5L TD models:Remove battery thermal shield (Fig. 138).(11) Remove battery hold down nut,

Page 1920 of 2399

CHRYSLER CARAVAN 2002 Service Manual (13) Remove coolant recovery bottle from bracket. (14) Remove coolant recovery bottle mounting bracket (Fig. 141). (15) Disconnect crossover cable from transaxle crossover lever (Fig. 142). (16) Remov
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