2002 CHRYSLER CARAVAN Service Manual

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Page 1881 of 2399

CHRYSLER CARAVAN 2002 Service Manual (2) Remove input shaft bearing retainer (Fig. 29). NOTE: Place transaxle in neutral before shift cover removal. (3) Remove shift cover-to-case bolts and remove shift cover assembly (Fig. 30). Fig. 27

Page 1882 of 2399

CHRYSLER CARAVAN 2002 Service Manual (4) Using a suitable screwdriver, remove extension housing axle oil seal (Fig. 31). (5) Remove extension housing-to-case and differen- tial cover bolts (Fig. 32).(6) Place transaxle with bellhousing s

Page 1883 of 2399

CHRYSLER CARAVAN 2002 Service Manual (9) Set up lifting bar (tool 8489) as shown in (Fig. 35). (10) Lift up on bar (input shaft bearing side) and remove input shaft bearing snap ring. (11) Lift up on bar (intermediate shaft side) and rem

Page 1884 of 2399

CHRYSLER CARAVAN 2002 Service Manual (16) Remove reverse idler bolt (Fig. 39). Remove reverse idler gear, washers, and shaft upon geartrain removal. (17) Remove 1-2/5-R shift rail (Fig. 40).(18) Install lifting bar 8489. (19) Lift geartr

Page 1885 of 2399

CHRYSLER CARAVAN 2002 Service Manual (26) Remove differential assembly. Note orienta- tion of shim, oil slinger, and differential side bearing races (Fig. 42). (27) Remove differential chip collector magnet and clean (Fig. 43).Magnet is

Page 1886 of 2399

CHRYSLER CARAVAN 2002 Service Manual (30) Remove input shaft bearing using an arbor press and tool 8474 (Fig. 46). ASSEMBLY NOTE: When assembling this transaxle, always use NEW snap rings. NOTE: Before assembling transaxle, differential

Page 1887 of 2399

CHRYSLER CARAVAN 2002 Service Manual (3) Install intermediate shaft bearing race to case with an arbor press, driver handle C-4171, and installer 8471 (Fig. 49). Press until installer 8471 bottoms on transaxle case.NOTE: If input shaft a

Page 1888 of 2399

CHRYSLER CARAVAN 2002 Service Manual (5) Install shift forks and 3/4 rail assembly to geartrain as shown in (Fig. 51). NOTE: Before installing geartrain, make sure that input shaft sealed roller bearing is not installed, otherwise revers
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