2002 CHRYSLER CARAVAN Service Manual

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Page 1569 of 2399

CHRYSLER CARAVAN 2002 Service Manual HALF SHAFT INNER SEAL REMOVAL The power transfer unit half shaft inner seal is the smaller of the two seals located on the inside of the end cover. (1) Remove power transfer unit from the vehicle. (2)

Page 1570 of 2399

CHRYSLER CARAVAN 2002 Service Manual INSTALLATION The power transfer unit half shaft inner seal is the smaller of the two seals located on the inside of the end cover. (1) Clean and inspect seal area. (2) Install seal with a 1 1/16 inch

Page 1571 of 2399

CHRYSLER CARAVAN 2002 Service Manual (2) Gently tap on end cover ears to separate cover from case (Fig. 31). (3) Use special tool No. 6514 and remove the dif- ferential bearing race located in the end cover (Fig. 32). The race must be re

Page 1572 of 2399

CHRYSLER CARAVAN 2002 Service Manual (3) Reinstall the original bearing race and shim using special tool No. 6522 (Fig. 35) and (Fig. 36).CAUTION: The original shim must be installed behind the bearing cup to maintain proper bearing prel

Page 1573 of 2399

CHRYSLER CARAVAN 2002 Service Manual INPUT SHAFT END SEAL REMOVAL The input shaft end seal is located on the end of the input shaft. (1) Remove power transfer unit from the vehicle. (2) Remove end cover bolts (Fig. 38). (3) Tap on end co

Page 1574 of 2399

CHRYSLER CARAVAN 2002 Service Manual (5) Place end cover onto P.T.U. case and install bolts. Tighten bolts to 28 N´m (250 in. lbs.) in the sequence shown in (Fig. 41). Retighten first bolt after all others are tight. CAUTION: When end c

Page 1575 of 2399

CHRYSLER CARAVAN 2002 Service Manual INSTALLATION The Power Transfer Unit must be removed from the vehicle to service this seal. Refer to Power Trans- fer Unit Removal in this section for procedures. (1) Clean and inspect seal area. (2)

Page 1576 of 2399

CHRYSLER CARAVAN 2002 Service Manual (5) Apply MopartGasket Maker or equivalent to sealing surfaces of end cover and reinstall. Tighten bolts to 28 N´m (250 in. lbs.) CAUTION: When end cover is installed be careful not to damage the P.T
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