2002 CHRYSLER CARAVAN Service Manual

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Page 2065 of 2399

CHRYSLER CARAVAN 2002 Service Manual FLOOR CONSOLE TRAY
REMOVAL
(1) Remove the floor console. Refer to the Owners
Manual for proper procedures.
(2) Remove the four screws and remove the tray.
INSTALLATION
(1) Install the floor console t

Page 2066 of 2399

CHRYSLER CARAVAN 2002 Service Manual PAINT
TABLE OF CONTENTS
page page
PAINT
SPECIFICATIONS - COLOR CODE CHARTS . . 83
BASE COAT/CLEARCOAT FINISH
DESCRIPTION.........................83
PAINT CODE
DESCRIPTION.........................84PAI

Page 2067 of 2399

CHRYSLER CARAVAN 2002 Service Manual PAINT CODE
DESCRIPTION
Exterior vehicle body colors are identified on the
Body Code plate. (Refer to VEHICLE DATA/VEHI-
CLE INFORMATION/BODY CODE PLATE -
DESCRIPTION). The paint code is also identifie

PAINT CODE
DESCRIPTION
Exterior vehicle body colors are identified on the
Body Code plate. (Refer to VEHICLE DATA/VEHI-
CLE INFORMATION/BODY CODE PLATE -
DESCRIPTION). The paint code is also identified on
the Vehicle Safety Certification Label which is
located on the drivers door shut face. The first digit
of the paint code listed on the vehicle indicates the
sequence of application, i.e.: P = primary coat, Q =
secondary coat. The codes listed in the Color Code
Chart are used for manufacturing purposes.
PAINTED TOUCH-UP
DESCRIPTION
When a painted metal surface has been scratched
or chipped, it should be touched up as soon as possi-
ble to avoid corrosion. For best results, use Mopart
Scratch Filler/Primer, Touch Up Paints and Clear Top
Coat. (Refer to VEHICLE DATA/VEHICLE INFOR-
MATION/BODY CODE PLATE - DESCRIPTION).
WARNING: USE A OSHA APPROVED BREATHING
MASK WHEN SPRAYING PAINT OR SOLVENTS IN A
CONFINED AREA. PERSONAL INJURY CAN
RESULT.
TOUCH UP PROCEDURE
(1) Scrape loose paint and corrosion from inside
scratch or chip.
(2) Clean affected area with MopartTar/Road Oil
Remover, and allow to dry.
(3) Fill the inside of the scratch or chip with a coat
of filler/primer. Do not overlap primer onto good sur-
face finish. The applicator brush should be wetenough to puddle-fill the defect without running. Do
not stroke brush applicator on body surface. Allow
the filler/primer to dry hard.
(4) Cover the filler/primer with color touch up
paint. Do not overlap touch up color onto the original
color coat around the scratch or chip. Butt the new
color to the original color, if possible. Do not stroke
applicator brush on body surface. Allow touch up
paint to dry hard.
(5) On vehicles without clearcoat, the touch up
color can be lightly finesse sanded (1500 grit) and
polished with rubbing compound.
(6) On vehicles with clearcoat, apply clear top coat
to touch up paint with the same technique as
described in Step 4. Allow clear top coat to dry hard.
If desired, Step 5 can be performed on clear top coat.
WARNING: AVOID PROLONGED SKIN CONTACT
WITH PETROLEUM OR ALCOHOL ± BASED CLEAN-
ING SOLVENTS. PERSONAL INJURY CAN RESULT.
FINESSE SANDING/BUFFING &
POLISHING
DESCRIPTION
Minor acid etching, orange peel, or smudging in
clearcoat or single-stage finishes can be reduced with
light finesse sanding, hand buffing, and polishing.If
the finish has been finesse sanded in the past,
it cannot be repeated. Finesse sanding opera-
tion should be performed by a trained automo-
tive paint technician.
CAUTION: Do not remove clearcoat finish, if
equipped. Basecoat paint must retain clearcoat for
durability.
23 - 84 PAINTRS
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Page 2068 of 2399

CHRYSLER CARAVAN 2002 Service Manual SEATS
TABLE OF CONTENTS
page page
CHILD SEAT MODULE
REMOVAL.............................86
INSTALLATION
INSTALLATION.......................87
SYNCHRONIZING CABLE ADJUSTMENT . . . 87
QUAD CHILD SEAT
RE

SEATS
TABLE OF CONTENTS
page page
CHILD SEAT MODULE
REMOVAL.............................86
INSTALLATION
INSTALLATION.......................87
SYNCHRONIZING CABLE ADJUSTMENT . . . 87
QUAD CHILD SEAT
REMOVAL.............................88
INSTALLATION.........................88
HEADREST
REMOVAL.............................88
INSTALLATION.........................88
HEADREST SLEEVE
REMOVAL.............................88
INSTALLATION.........................89
RECLINER HANDLE
REMOVAL.............................89
INSTALLATION.........................89
ARMREST
REMOVAL.............................89
INSTALLATION.........................90
CENTER ARMREST 3 PASSENGER BENCH
REMOVAL.............................90
INSTALLATION.........................90
FRONT SEAT
REMOVAL.............................90
INSTALLATION.........................90
FRONT SEATBACK
REMOVAL.............................90
INSTALLATION.........................91
FRONT SEATBACK ASSIST STRAP
REMOVAL.............................91
INSTALLATION.........................92
FRONT SEATBACK PANEL
REMOVAL.............................92
INSTALLATION.........................92
FRONT SEATBACK COVER
REMOVAL.............................92
INSTALLATION.........................92
FRONT/QUAD SEAT CUSHION
REMOVAL.............................92
INSTALLATION.........................93
FRONT SEAT CUSHION SIDE COVER
REMOVAL.............................93
INSTALLATION.........................93
FRONT SEAT RISER - MANUAL TRACK
REMOVAL.............................94
INSTALLATION.........................94
FRONT SEAT TRACK POWER ADJUSTER
REMOVAL.............................94INSTALLATION.........................94
FRONT SEAT TRACK MANUAL ADJUSTER
REMOVAL.............................94
INSTALLATION.........................95
FRONT SEAT TRACK - FRONT COVER
REMOVAL.............................95
INSTALLATION.........................95
FRONT SEAT TRACK - REAR COVER
REMOVAL.............................96
INSTALLATION.........................96
QUAD BUCKET SEAT SIDE SHIELD/CUP
HOLDER
REMOVAL.............................96
INSTALLATION.........................96
QUAD BUCKET SEAT SIDE SHIELD - NO CUP
HOLDER
REMOVAL.............................97
INSTALLATION.........................97
QUAD BUCKET SEAT RISER
REMOVAL.............................97
INSTALLATION.........................97
BUCKET SEAT BACK - QUAD BUCKET
REMOVAL.............................98
INSTALLATION.........................98
BENCH SEATBACK PANEL
REMOVAL.............................99
INSTALLATION.........................99
SEAT CUSHION COVER - QUAD BUCKET,
50/50 SPLIT, BENCH
REMOVAL.............................99
INSTALLATION........................100
BENCH SEAT RISER - 50/50 SPLIT
REMOVAL............................100
INSTALLATION........................100
BENCH SEAT RISER - SECOND ROW
REMOVAL............................100
INSTALLATION........................101
BENCH SEAT RISER - THIRD ROW
REMOVAL............................101
INSTALLATION........................101
SEAT BACK HINGE COVERS - QUAD BUCKET,
50/50 SPLIT, BENCH
REMOVAL............................101
INSTALLATION........................101
BENCH SEAT BACK HINGE
REMOVAL............................101
INSTALLATION
INSTALLATION......................101
SYNCHRONIZING CABLE ADJUSTMENT . . 102
RSSEATS23-85
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Page 2069 of 2399

CHRYSLER CARAVAN 2002 Service Manual BENCH SEAT BACK
REMOVAL............................102
INSTALLATION........................103
BENCH SEAT BACK COVER
REMOVAL............................103
INSTALLATION........................103
BENC

Page 2070 of 2399

CHRYSLER CARAVAN 2002 Service Manual INSTALLATION
INSTALLATION
(1) Place child restraint seat module in position on
seat back (Fig. 4).
(2) Position seat back hinge interlock lever over
the top of the outboard child restraint seat hinge

Page 2071 of 2399

CHRYSLER CARAVAN 2002 Service Manual QUAD CHILD SEAT
REMOVAL
(1) Remove the seat. Refer to Owners Manual for
proper procedures.
(2) Remove seat back cover (Fig. 7).
(3) Remove fasteners attaching quad child seat to
the seat (Fig. 8).
(4

Page 2072 of 2399

CHRYSLER CARAVAN 2002 Service Manual (3) Reach under trim cover through opening at
bottom of seat back.
(4) Pinch retainer barbs on end of head restraint
sleeve together (Fig. 10).
(5) Pull head restraint sleeve upward and out the
top of

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