2002 CHRYSLER CARAVAN Service Manual

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Page 1857 of 2399

CHRYSLER CARAVAN 2002 Service Manual (11) Remove thermal valve (Fig. 363). (12) Remove check balls (Fig. 364). Fig. 363 Remove Thermal Valve 1 - THERMAL VALVE Fig. 364 Ball Check Location 1 - (#4) BALL CHECK LOCATION 2 - (#2) BALL CHECK

Page 1858 of 2399

CHRYSLER CARAVAN 2002 Service Manual NOTE: Tag all valve/spring assemblies for reassem- bly identification. (13) Remove dual retainer plate using Tool 6301 (Fig. 365). (14) Remove regulator valve spring retainer (Fig. 366).(15) Remove re

Page 1859 of 2399

CHRYSLER CARAVAN 2002 Service Manual Fig. 368 Springs and Valves Location 1 - VALVE BODY 5 - MANUAL VALVE 2 - T/C REGULATOR VALVE 6 - CONVERTER CLUTCH SWITCH VALVE 3 - L/R SWITCH VALVE 7 - SOLENOID SWITCH VALVE 4 - CONVERTER CLUTCH CONTR

Page 1860 of 2399

CHRYSLER CARAVAN 2002 Service Manual (4) Verify that all retainers are installed as shown in (Fig. 371). Retainers should be flush or below valve body surface. (5) Install check balls into position as shown in (Fig. 372). If necessary, s

Page 1861 of 2399

CHRYSLER CARAVAN 2002 Service Manual (6) Install thermal valve into transfer plate (Fig. 373). (7) Install separator plate to valve body (Fig. 374).(8) Install the overdrive clutch (#5) check valve to separator plate (Fig. 375) (9) Insta

Page 1862 of 2399

CHRYSLER CARAVAN 2002 Service Manual (10) Install transfer plate to valve body and sepa- rator plate. Make sure oil screen and #5 check valve do not bind (Fig. 377). (11) Install twenty-four transfer plate to valve body screws (Fig. 378)

Page 1863 of 2399

CHRYSLER CARAVAN 2002 Service Manual (14) Install Manual Shaft/Rooster Comb and Transmission Range Sensor (Fig. 381). (15) Make sure Manual Valve control pin is con- tained within the rooster comb slot (Fig. 382). Install Transmission Ra

Page 1864 of 2399

CHRYSLER CARAVAN 2002 Service Manual (2) Install transaxle oil filter (Fig. 386). Inspect the o-ring and replace if necessary. (3) Ensure the transaxle oil pan and transaxle case sealing surfaces are clean and dry. Install an 1/8º bead
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