2005 CHRYSLER VOYAGER Service Manual

Page 1265 of 2339

CHRYSLER VOYAGER 2005  Service Manual (3) Place a shop towel around the spark plugs
when removing them from the engine. This will catch
any fluid that may possibly be in the cylinder under
pressure.
(4) With all spark plugs removed, rotat

Page 1266 of 2339

CHRYSLER VOYAGER 2005  Service Manual (13) Disconnect the EGR transducer electrical con-
nector (if equipped).
(14) Disconnect the vacuum hoses from throttle
body.
(15) Disconnect the brake booster and speed con-
trol vacuum hoses.
(16) D

Page 1267 of 2339

CHRYSLER VOYAGER 2005  Service Manual (41) Disconnect the knock sensor electrical connec-
tor (3.8L only).
(42) Disconnect the engine block heater electrical
connector (if equipped).
(43) Remove the accessory belt splash shield.
(44) Remo

Page 1268 of 2339

CHRYSLER VOYAGER 2005  Service Manual (60) Raise vehicle slowly. It is necessary to move
the engine/transmission assembly with the dolly to
allow for removal around body flanges.
INSTALLATION - ENGINE ASSEMBLY
(1) Position engine and tran

Page 1269 of 2339

CHRYSLER VOYAGER 2005  Service Manual (9) Raise vehicle.
(10) Attach wiring harness support clip to the
engine oil dipstick tube.
(11) Connect oil pressure switch electrical connec-
tor.
(12) Install the A/C compressor.
(13) Install the w

Page 1270 of 2339

CHRYSLER VOYAGER 2005  Service Manual (49) Install the radiator upper support crossmem-
ber (Refer to 23 - BODY/EXTERIOR/GRILLE OPEN-
ING REINFORCEMENT - INSTALLATION).
(50) Install the wiper module (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHE

Page 1271 of 2339

CHRYSLER VOYAGER 2005  Service Manual CONNECTING RODS
DESCRIPTION SPECIFICATION
Metric Standard
Bearing
Clearance0.019-0.065
mm.0.017-0.020 in.
Wear Limit 0.074 mm 0.003 in.
Side Clearance 0.13-0.32 mm 0.005-0.013 in.
Wear Limit 0.38 mm 0

Page 1272 of 2339

CHRYSLER VOYAGER 2005  Service Manual DESCRIPTION SPECIFICATION
Metric Standard
Ring Width-2nd
Compression
Ring 3.3L and
3.8L1.46-1.49 mm 0.0575-0.058 in.
Ring Width-Oil
Ring (Steel
Rails) 3.3L0.435-0.490
mm-.017-0.019 in.
Ring Width-Oil