2005 CHRYSLER VOYAGER Service Manual

Page 1193 of 2339

CHRYSLER VOYAGER 2005  Service Manual (24) Connect all vacuum lines.
(25) Connect the throttle cables.
(26) Connect the fuel line. (Refer to 14 - FUEL
SYSTEM/FUEL DELIVERY/QUICK CONNECT FIT-
TING - STANDARD PROCEDURE)
(27) Connect radiato

Page 1194 of 2339

CHRYSLER VOYAGER 2005  Service Manual PISTONS
DESCRIPTION SPECIFICATION
Metric Standard
Piston Diameter 87.463 - 87.481
mm3.4434 -3.4441
in.
Clearance @ 14
mm (0.551 in.)
from bottom of
skirt0.024 - 0.057
mm0.0009 - 0.0022
in.
Weight 331

Page 1195 of 2339

CHRYSLER VOYAGER 2005  Service Manual CRANKSHAFT
DESCRIPTION SPECIFICATION
Metric Standard
Connecting Rod
Journal
Diameter49.984 - 50.000
mm1.968 - 1.9685
in.
Main Bearing
Journal
Diameter59.992 - 60.008
mm2.362 - 2.3625
in.
Journal
Out-o

Page 1196 of 2339

CHRYSLER VOYAGER 2005  Service Manual VALVE SEAT
DESCRIPTION SPECIFICATION
Metric Standard
Angle 44.5 - 45É
Seat Diameter -
Intake34.37 - 34.63
mm1.353 - 1.363 in.
Seat Diameter -
Exhaust27.06 - 27.32
mm1.065 - 1.075 in.
Runout (Max.) 0.

Page 1197 of 2339

CHRYSLER VOYAGER 2005  Service Manual VALVE SPRINGS
DESCRIPTION SPECIFICATION
Metric Standard
Free Length
(Approx.)48.4 mm 1.905 in.
Nominal Force
(Valve Closed)338 N @ 38.0
mm75.98 lbs. @
1.496 in.
Nominal Force
(Valve Open)607 N @ 29.75

Page 1198 of 2339

CHRYSLER VOYAGER 2005  Service Manual DESCRIPTION N´m Ft.
Lbs.In.
Lbs.
Oil Pump to BlockÐBolts 28 20 Ð
Oil Pump Cover
PlateÐBolts12 Ð 105
Oil Pump Pick-up
TubeÐBolt28 20 Ð
Oil Pump Relief
ValveÐCap41 30 Ð
Spark Plugs 18 13 Ð
Str

Page 1199 of 2339

CHRYSLER VOYAGER 2005  Service Manual Camshaft Seal Installer MD-998306
Crankshaft Damper/Sprocket Installer 6792
Valve Spring Compressor 8215-A
Adaptor 8436
Valve Spring Compressor MD998772A
Valve Spring Compressor Adapter 6779
Indicator

Page 1200 of 2339

CHRYSLER VOYAGER 2005  Service Manual Crankshaft Sprocket Remover Insert C-4685-C2
Front Crankshaft Oil Seal Remover 6771
Front Crankshaft Oil Seal Installer 6780
Oil Pressure Gauge C-3292
Adapter 8406
Rear Crankshaft Oil Seal Installer 6