2005 CHRYSLER VOYAGER Service Manual

Page 2201 of 2339

CHRYSLER VOYAGER 2005  Service Manual INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNE

Page 2202 of 2339

CHRYSLER VOYAGER 2005  Service Manual (1) Recover the refrigerant from the refrigerant
system (Refer to 24 - HEATING & AIR CONDITION-
ING/PLUMBING - FRONT/REFRIGERANT - STAN-
DARD PROCEDURE - REFRIGERANT
RECOVERY).
(2) Drain the engine co

Page 2203 of 2339

CHRYSLER VOYAGER 2005  Service Manual (5) Disconnect the HVAC wire harness connector
from the blower motor.
(6) Disengage the HVAC wire harness from the
routing clips molded into the outside of the HVAC
housing.
(7) Remove the four screws

Page 2204 of 2339

CHRYSLER VOYAGER 2005  Service Manual (12) Remove the screw and washer from the upper
pivot of the recirculation door.
(13) Remove the twelve screws that secure the
upper HVAC housing half to the lower half.
(14) Carefully separate and re

Page 2205 of 2339

CHRYSLER VOYAGER 2005  Service Manual (7) Reconnect the heater hoses to the heater core
tubes (Refer to 24 - HEATING & AIR CONDITION-
ING/PLUMBING - FRONT/HEATER HOSE -
INSTALLATION).
(8) Reconnect the suction line and liquid line to
the

Page 2206 of 2339

CHRYSLER VOYAGER 2005  Service Manual INSTRUMENT PANEL DUCTS
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR

Page 2207 of 2339

CHRYSLER VOYAGER 2005  Service Manual DISTRIBUTION - REAR
TABLE OF CONTENTS
page page
AIR OUTLETS
DESCRIPTION.........................56
REMOVAL.............................56
INSTALLATION.........................56
DISTRIBUTION DUCT
REMO

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CHRYSLER VOYAGER 2005  Service Manual DISTRIBUTION DUCT
REMOVAL
(1) Remove the trim from the right quarter inner
panel and the right D pillaR (Refer to 23 - BODY/IN-
TERIOR/RIGHT QUARTER TRIM PANEL -
REMOVAL).
(2) Slide the rear distribut