2005 CHRYSLER VOYAGER Service Manual

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Page 1561 of 2339

CHRYSLER VOYAGER 2005 Service Manual (10) Install the UD clutch pack. Leave out upper disc, until snap ring is installed (Fig. 226). (11) Install the UD clutch flat snap ring (Fig. 227). (12) Install the last UD clutch disc (Fig. 228). (

Page 1562 of 2339

CHRYSLER VOYAGER 2005 Service Manual NOTE: Snap ring ends must be located within one finger of the input clutch hub. Be sure that snap ring is fully seated, by pushing with screwdriver, into snap ring groove all the way around. (14) Seat

Page 1563 of 2339

CHRYSLER VOYAGER 2005 Service Manual (15) Install input clutch assembly to the Input Clutch Pressure Fixture±Tool 8391 (Fig. 233). (16) Set up dial indicator on the UD clutch pack as shown in (Fig. 234). (17) Using moderate pressure, pr

Page 1564 of 2339

CHRYSLER VOYAGER 2005 Service Manual (21) Install the OD clutch pack (Fig. 236). (22) Install OD pressure plate waved snap ring (Fig. 237).(23) Install the OD/Reverse pressure plate with large step down (towards OD clutch pack) (Fig. 238

Page 1565 of 2339

CHRYSLER VOYAGER 2005 Service Manual Fig. 240 Overdrive Clutch Assembly 1 - SNAP RING 2 - OD/REVERSE PRESSURE PLATE 3 - SNAP RING (WAVE)4 - CLUTCH DISC (3) 5 - CLUTCH STEEL (2) 6 - INPUT CLUTCH ASSEMBLY 21 - 104 40TE AUTOMATIC TRANSAXLER

Page 1566 of 2339

CHRYSLER VOYAGER 2005 Service Manual (25) Measure OD clutch pack clearance. Set up dial indicator on top of the OD/Reverse pressure plate as shown in (Fig. 241). (26) Zero dial indicator and apply 30 psi (206 kPa) air pressure to the ove

Page 1567 of 2339

CHRYSLER VOYAGER 2005 Service Manual (30) Tap reaction plate down to allow installation of the reverse clutch snap ring. Install reverse clutch snap ring (Fig. 244) (Fig. 245).(31) Pry up reverse reaction plate to seat against snap ring

Page 1568 of 2339

CHRYSLER VOYAGER 2005 Service Manual (32) Set up a dial indicator on the reverse clutch pack as shown in (Fig. 247). (33) Using moderate pressure, press down and hold (near indicator) reverse clutch disc with screw- driver or suitable to
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