2005 CHRYSLER VOYAGER Service Manual

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Page 1745 of 2339

CHRYSLER VOYAGER 2005 Service Manual MANUAL VALVE
The manual valve is operated by the mechanical
shift linkage. Its primary responsibility is to send
line pressure to the appropriate hydraulic circuits
and solenoids. The valve has three

MANUAL VALVE
The manual valve is operated by the mechanical
shift linkage. Its primary responsibility is to send
line pressure to the appropriate hydraulic circuits
and solenoids. The valve has three operating ranges
or positions.
CONVERTER CLUTCH SWITCH VALVE
The main responsibility of the converter clutch
switch valve is to control hydraulic pressure applied
to the front (off) side of the converter clutch piston.
Line pressure from the regulator valve is fed to the
torque converter regulator valve, where it passes
through the valve, and is slightly regulated. The
pressure is then directed to the converter clutch
switch valve and to the front side of the converter
clutch piston. This pressure pushes the piston back
and disengages the converter clutch.
CONVERTER CLUTCH CONTROL VALVE
The converter clutch control valve controls the
back (on) side of the torque converter clutch. When
the PCM/TCM energizes or modulates the LR/CC
solenoid to apply the converter clutch piston, both
the converter clutch control valve and the converter
control valve move, allowing pressure to be applied to
the back side of the clutch.
T/C REGULATOR VALVE
The torque converter regulator valve slightly regu-
lates the flow of fluid to the torque converter.
LOW/REVERSE SWITCH VALVE
The low/reverse clutch is applied from different
sources, depending on whether low (1st) gear or
reverse is selected. The low/reverse switch valve
alternates positions depending on from which direc-
tion fluid pressure is applied. By design, when the
valve is shifted by fluid pressure from one channel,
the opposing channel is blocked. The switch valve
alienates the possibility of a sticking ball check, thus
providing consistent application of the low/reverse
clutch under all operating conditions.
REMOVAL
NOTE: If valve body is replaced or reconditioned,
the ªQuick-Learnº Procedure must be performed.
(Refer to 8 - ELECTRICAL/ELECTRONIC CONTROLMODULES/TRANSMISSION CONTROL MODULE -
STANDARD PROCEDURE)
(1) Disconnect battery negative cable.
(2) Disconnect gearshift cable from manual valve
lever.
(3) Remove manual valve lever from manual shaft.
(4) Raise vehicle on hoist.
(5) Remove oil pan bolts (Fig. 335).
(6) Remove oil pan (Fig. 336).
Fig. 335 Oil Pan Bolts
1 - OIL PAN BOLTS (USE RTV UNDER BOLT HEADS)
Fig. 336 Oil Pan
1 - OIL PAN
2 - 1/8 INCH BEAD OF RTV SEALANT
3 - OIL FILTER
21 - 284 41TE AUTOMATIC TRANSAXLERS
VALVE BODY (Continued)

Page 1746 of 2339

CHRYSLER VOYAGER 2005 Service Manual (7) Remove oil filter (Fig. 337).
(8) Remove the valve body-to-transaxle case bolts
(Fig. 338).
NOTE: To ease removal of the valve body, turn the
manual valve lever fully clockwise to low or first
gea

Page 1747 of 2339

CHRYSLER VOYAGER 2005 Service Manual DISASSEMBLY
NOTE: If valve body assembly is being recondi-
tioned, the PCM/TCM Quick Learn Procedure must
be performed. (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/TRANSMISSION
CONTROL MODUL

Page 1748 of 2339

CHRYSLER VOYAGER 2005 Service Manual (5) Remove 2/4 Accumulator components as shown
in (Fig. 345).
(6) Remove Valve Body to Transfer Plate screws
(Fig. 346).(7) Invert assembly and remove Transfer Plate
(Fig. 347). Beware of loose check

Page 1749 of 2339

CHRYSLER VOYAGER 2005 Service Manual (9) Remove the overdrive clutch (#5) check valve
(Fig. 349)
(10) Remove separator plate (Fig. 350).(11) Remove thermal valve (Fig. 351).
(12) Remove check balls (Fig. 352).
NOTE: Tag all valve/spring

Page 1750 of 2339

CHRYSLER VOYAGER 2005 Service Manual Fig. 352 Ball Check Location
1 - (#4) BALL CHECK LOCATION
2 - (#2) BALL CHECK LOCATION
3 - RETAINER4 - (#3) BALL CHECK LOCATION
5 - LOW/REVERSE SWITCH VALVE
6 - T/C LIMIT VALVE
Fig. 353 Remove Dual Re

Page 1751 of 2339

CHRYSLER VOYAGER 2005 Service Manual (15) Remove remaining retainers as shown in (Fig.
355).
(16) Remove valves and springs as shown in (Fig.
356).
NOTE: Refer to Valve Body Cleaning and Inspection
for cleaning procedures.
Fig. 355 Valve

Page 1752 of 2339

CHRYSLER VOYAGER 2005 Service Manual ASSEMBLY
NOTE: If valve body assembly is reconditioned, the
PCM/TCM Quick Learn Procedure must be per-
formed. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/TRANSMISSION CONTROL
MODULE - STANDAR

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