2005 CHRYSLER VOYAGER Service Manual

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Page 1553 of 2339

CHRYSLER VOYAGER 2005 Service Manual (15) Remove input hub tapered snap ring (Fig. 206) (Fig. 212). (16) Tap on input hub with soft faced hammer and separate input hub from OD/Reverse piston and clutch retainer (Fig. 207).(17) Separate c

Page 1554 of 2339

CHRYSLER VOYAGER 2005 Service Manual (19) Remove input shaft to input clutch hub snap ring (Fig. 210) (Fig. 212).(20) Using a suitably sized socket and an arbor press, remove input shaft from input shaft hub (Fig. 211). Fig. 210 Remove I

Page 1555 of 2339

CHRYSLER VOYAGER 2005 Service Manual Fig. 212 Input Clutch Hub, Retainer, and OD/Reverse Piston 1 - SNAP RING (INPUT SHAFT) 2 - SNAP RING 3 - CLUTCH RETAINER 4 - SEAL, OUTER 5 - SEAL, INNER 6 - OD/REVERSE PISTON7 - SEAL, INPUT SHAFT 8 -

Page 1556 of 2339

CHRYSLER VOYAGER 2005 Service Manual ASSEMBLY Use petrolatum on all seals to ease assembly of components. (1) Using an arbor press, install input shaft to input shaft hub (Fig. 213). (2) Install input shaft snap ring (Fig. 214).(3) Using

Page 1557 of 2339

CHRYSLER VOYAGER 2005 Service Manual (4) Install the OD/Reverse piston assembly to the input clutch retainer as shown in (Fig. 217). (5) Install the input hub/shaft assy. to the OD/Re- verse piston/clutch retainer assy. (Fig. 218).(6) In

Page 1558 of 2339

CHRYSLER VOYAGER 2005 Service Manual Fig. 220 Input Clutch Hub, Retainer, and OD/Reverse Piston 1 - SNAP RING (INPUT SHAFT) 2 - SNAP RING 3 - CLUTCH RETAINER 4 - SEAL, OUTER 5 - SEAL, INNER 6 - OD/REVERSE PISTON7 - SEAL, INPUT SHAFT 8 -

Page 1559 of 2339

CHRYSLER VOYAGER 2005 Service Manual (7) Install UD clutch piston (Fig. 221). (8) Install UD piston return spring and Tool 5067 as shown in (Fig. 222).(9) Using Tool 5059A and an arbor press, Install the UD spring retainer and snap ring

Page 1560 of 2339

CHRYSLER VOYAGER 2005 Service Manual Fig. 225 Underdrive Clutch Piston, Spring and Retainer 1 - SNAP RING 2 - SPRING RETAINER 3 - SPRING 4 - UD CLUTCH PISTON5 - SEAL, OUTER 6 - SEAL, INNER 7 - INPUT CLUTCH ASSEMBLY RS40TE AUTOMATIC TRANS
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