1987 MAZDA 626 Workshop Manual

ASSEMBLY 7C
6. Install the dished plate with the dished side down-
ward as shown.
7. Install the drive and driven plates.
Note
Installation order:
Driven-Drive-Driven-Drive-Driven-Drive-
Driven-Drive
8. Install the retaining plate with the step facing
upward.
76G07C-266
9. Install the one-way clutch.
(1) Install the one-way clutch so that the side with
the bushing faces the retaining plate.
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(2) Set the snap ring on the one-way clutch.
(3) Install the SST.
(4) Compress the one-way clutch.
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(5) Install the snap ring.
(6) Remove the SST.
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7C ASSEMBLY
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10. Check the low and reverse brake clearance.
(1) Measure the clearance between the one-way
clutch and the low and reverse brake retain-
ing plate.
(2) If the clearance is not within specification, ad-
just it by selecting a proper retaining plate.
Low and reverse brake clearance:
0.8—1.05 mm (0.032—0.041 in)
Retaining plate sizes mm (in)

4.6 (0.181) 4.8 (0.189) 5.0 (0.197)
5.2 (0.205) 5.4 (0.213) 5.6 (0.220)

11. Blow compressed air into the fluid hole of the trans-
axle case to check the operation of the low and
reverse brake.
12. Install the one-way clutch inner race assembly.
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13. Apply petroleum jelly to the bearing race to secure
it; then install it onto the one-way clutch inner race
assembly.
Bearing race outer diameter:
70.0 mm (2.76 in)
14. Apply petroleum jelly to the thrust bearing to se-
cure it; then install it into the drum hub assembly.
Thrust bearing outer diameter:
69.9 mm (2.75 in)
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ASSEMBLY 7C
15. Install the drum hub assembly.
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76G07C-275
16. Apply petroleum jelly to the thrust bearing to se-
cure it; then install it into the drum hub assembly.
Thrust bearing outer diameter:
52.9 mm (2.08 in)
17. Apply petroleum jelly to the bearing race to secure
it; then install it into the transaxle case.
Bearing race outer diameter:
51.5 mm (2.03 in)
18. Install the parking pawl assembly.
19. Move the manual shaft and check that the park-
ing pawl meshes properly with the parking gear
when the manual shaft is at P.
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20. Install the governor inlet and outlet pipe.
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7C—105

7C ASSEMBLY
ASSEMBLY-STEP 3
Torque Specifications
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7C-106

ASSEMBLY 7C
76G07C-279
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Procedure
1. Install the governor assembly.
(1) Mount the governor along with a new gasket
onto the transaxle case so that the sleeve
projection is aligned with the alignment mark
on the transaxle case.
(2) Install the governor cover along with a new
gasket.
Tightening torque:
8—11 N-m (80—110 cm-kg, 69—95 in-lb)
2. Apply a thin coat of silicone sealant to the contact
surfaces of the converter housing and transaxle
case.
3. Install the transaxle case onto the converter
housing.
Tightening torque:
29—46 N-m (3.0—4.7 m-kg, 22—34 ft-lb)
4. Install the SST into the differential side gear.
Caution
Failure to install the SST may allow the
differential side gears to become misaligned.
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7C-107

7C ASSEMBLY
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5. Install the servo into the transaxle case.
(1) Install the return spring and servo retainer.
(2) Compress the servo retainer with the SST.
(3) Install the snap ring.
(4) Remove the SST.
6. Install the spacer onto the sun gear.
7. Install the sun gear into the connecting shell.
8. Apply petroleum jelly to the bearing race to secure
it; then install it onto the connecting shell.
Bearing race outer diameter:
70.0 mm (2.76 in)
9. Apply petroleum jelly to the thrust bearing to se-
cure it; then install it onto the one-way clutch inner
race.
Thrust bearing outer diameter:
69.9 mm (2.75 in)
76G07C-285 10. Install the sun gear and connecting shell into the
drum hub assembly.
11. Apply petroleum jelly to the thrust bearing to se-
cure it; then install it into the front planetary carrier.
Thrust bearing outer diameter:
46.9 mm (1.85 in)
12. Install the seal sleeve.
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7C—108

ASSEMBLY 7C
13. Install the front planetary carrier.
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MP"
^tlTrfnnnr®^
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14. Apply petroleum jelly to the bearing race to secure
it; then install it into the front planetary carrier.
Bearing race outer diameter:
70.0 mm (2.76 in)
15. Apply petroleum jelly to the thrust bearing to se-
cure it; then install it into the rear clutch hub as-
sembly.
Thrust bearing outer diameter:
69.9 mm (2.75 in)
16. Install the rear clutch hub assembly.
76G07C-289
m
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17. Apply petroleum jelly to the thrust bearing to se-
cure it; then install it into the rear clutch hub as-
sembly.
Thrust bearing outer diameter:
52.9 mm (2.08 in)
18. Apply petroleum jelly to the bearing race to secure
it; then install it into the rear clutch.
Bearing race outer diameter:
51.5 mm (2.03 in)
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7C ASSEMBLY
19. Install the rear clutch.
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20. Apply petroleum jelly to the thrust bearing to se-
cure it; then install it into the rear clutch.
Thrust bearing outer diameter:
41.9 mm (1.65 in)
21. Install the front clutch.
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22. Install the brake band and strut.
23. Install the anchor-end bolt and locknut; then loosely
tighten the anchor-end bolt.
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7C-110