1987 MAZDA 626 Workshop Manual

14 SLIDING SUNROOF
REMOVAL
1. Slide the sun shade all the way to the rear.
2. Fully close the sliding panel.
76U14X-043
3. Remove the left and right decoration covers.
76U14X-044
4. Remove the installation nuts for the sliding panel
and lower panel.
5. Remove the sliding panel by pushing it upward
from inside the vehicle.
76U14X-045
6. Fully close the sun shade.
76U14X-046
14-82

SLIDING SUNROOF 14
76U14X-047
Sun shade ^^Sun shade^,stopper
\ )j

/L.

^/''^//l J ' //r- OOf^/l
76U14X-048
76U14X-049
Connector
7. Turn the handle and move the sun shade 5—10
mm (0.19—0.39 in) to the rear.
8. Use a flat-tip screwdriver to lift the sun shade stop-
per at the rear of the cable holder, then release
the stopper and move the sun shade toward the
front.
9. Turn the handle to fully open the lower panel.
(Leave the sun shade fully closed.)
10. Open the sun shade half way and remove the set
plate cap. Pull out the sun shade from the notch
of the set plate.
11. Use a flat-tip screwdriver to pry up the connector
at the rear of the deflector link, being careful not
to scratch it, and remove the deflector link.
12. Remove the screws and remove the deflector.
Note
Because force is applied to the deflector by
the spring in the direction of opening, hold so
that the deflector doesn't contact the roof
panel, then pull out the deflector link.
76U14X-050
14—83

14 SLIDING SUNROOF
76U14X-051
76U14X-052
13. Completely close the lower panel.
Note
Because the lower panel will move forward out
of place, turn the motor using the handle while
pushing to the rear to close fully.
14. After removing the screw and the drip rail joint link,
push the drip rail backward and inward.
15. After removing the installation screw of the guide
bracket assembly (rear), remove the right side of
the guide (front).
16. Remove the lower panel.
17. Remove the rear view mirror, overhead console,
and seaming welt.
76U14X-053
18. After removing the 3 screws, remove the motor and
pull out the harness coupler.
76U14X-054
14—84

SLIDING SUNROOF 14
76U14X-055
Guide bracket
assembly rear'
76U14X-056
76U14X-057
19. Push the rear guide bracket backward and down-
ward about 10 cm (3.9 in).
20. Remove the screw and the set plate.
21. Move the rear guide bracket all the way forward,
and pull out while lifting from the rear.
22. Move the drip rail forward then pull out from the
notch of the guide rail.
INSTALLATION
1. Insert the drip rail.
Note
Paying attention to the direction of the rail,
push in from the open part to the position
where it is not visible.
2. Insert the drive cable into the tube.
Note
Apply a liberal coat of grease to the drive ca-
ble and the sliding part of the guide bracket
assembly (rear), then push the cable all the
way forward.
76U14X-058
14-85

1 4 SLIDING SUNROOF
3. After moving the guide bracket assembly slightly
toward the rear, tighten the screw, taking care
regarding the direction the set plate faces.
76U14X-059
Ipi
" (E) ling
Notch jilting Cam
—+ * ) siii
Align the projection of the tilting cam and the slit
in the set plate.
76U14X-060
5. Check that the limit switches (LS1 and LS2) of the
motor are as shown in the figure at the OFF po-
sition.
Note
a) Be careful of the cam position.
b) Use the handle to position it correctly.
76U14X-061
6. Install the motor assembly.
Note
There are 2 types of screws, long and short.
Be sure to use the correct ones.
7. Connect the wiring of the motor assembly and the
motor switch.
76U14X-062
14-86

SLIDING SUNROOF 14
76U14X-063
76U14X-064
76U14X-065
8. Install the lower panel and tighten the screws.
9. Install the guide front and tighten the screws.
10. Pull out the drip rail from the rear, and secure the
link by the screw.
11. Using the handle turn the motor to fully open the
lower panel.
Note
a) Because the roof panel and lower panel
might interfere with each other when the
lower panel is opened, check as shown in
the figure, that the guide roller is completely
fitted into the guide rail.
b)Turn the motor while pushing the cable.
12. Secure the deflector by tightening the screw, and
then install the deflector link.
13. Turn the motor using the handle, and visually check
the sliding, tilt-down and tilt-up operations.
76U14X066
14—87

1 4 SLIDING SUNROOF
76U14X-067
Set plate
76U14X-068
1.5mm (0.016 in)
: ? ©—
A-A Cross section
76U14X-069
B-B Cross section
Adjust screw Fitting screw jj
Fitting screw®
14. Fully close the lower panel.
15. Install the slide panel to the lower panel, and tight-
en securely.
16. Insert the sun shade from the notch in the set plate,
and push it all the way back.
17. Insert the set plate cap.
18. Adjust the height of the slide panel.
(Cross-section A-A)
Adjust so that the height difference between the
outer panel and roof panel is 1.5 mm (0.06 in)
max.
(Cross-section B-B adjustment)
(1) Loosen installation screws (1) and (2).
If the adjustment is only about 2 mm (0.08 in)
don't loosen screw (1).
(2) Turn the screws to adjust.
Turning to the right raises, and to the left lowers.
(3) Tighten installation screws (1) and (2).
76U14X-070
14-88

SLIDING SUNROOF 14
(Cross-section C-C adjustment)
(1) Loosen the installation screw and the adjust
screw.
The adjustment will be easier if the installation
screw is not loosened too much.
(2) Adjust by moving the outer panel from the in-
side or outside.
(3) Tighten the adjust screw first, and then the in-
stallation screw.
76U14X-071
19. Measure the moving load of the panel, and adjust
it to 15—25 kg (33.1—55.7 lb) using the torque
adjustment nut on the motor.
20. To measure, use the deep hole in the center of the
lower panel.
76U14X-072
Adjusting torque nut
Pawl washer
21. After adjustment, be sure to lock the nut with the
pawl washer.
22. Install the ornamental cover.
23. Install the front peripheral parts.
76U14X-073
24. After installation is completed, check the operation.
(1) Is the battery voltage correct?
(2) Is there any foreign material on the sliding parts
of the sunroof?
(3) When the slide panel is opened, does the roof
panel interfere with the rear part? If so, open
the slide panel fully and move the set plate
forward.
76U14X-202
14—89