1987 MAZDA 626 Workshop Manual

INSTALLATION
7 A

INSTALLATION (Carburator)
Torque Specifications

7 A—51

7A INSTALLATION
INSTALLATION (RF-N and RF-CX)
Torque Specifications
8—11 N-m (80—110 cm-kg, 69—95 in-lb)
31—46 N-m (3.2—4.7 m-kg, 23—34 ft-lb)
16—23 N-m (1.6—2.3 m-kg, 12—17 ft-lb)
' 16—27 N-m (1.6—2.8 m-kg, 12—20 ft-lb)
10—12 N-m (100—120 cm-kg,.. 87—104 In-lb)
19—26 N-m
7"P~.-~
(1.9-2.6 m-kg, ^F'-f 14-19 ft-lb)
8—11 N-m (80—110 cm-kgT 69—95 In-lb)
67—93 N-m (6.8—9.5 m-kg, 49—69 ft-lb)
8—11 N-m (80—110 cm-kg, 69—95 in-lb)
85—117 N-m (8.7—11.9 m-kg, 63—86 ft-lb)
64—89 N-m (6.5—9.1 m-kg, 47—66 ft-lb)
S—7 N-m (50—70 cm-kg, ^
88—118 N-m (9.0—12.0 m-kg, 12-17 ft-lb)
16-23 N-m (1.6—2.3 m-kg, 12—17 ft-lb)
78—117 N-m (8.0—11.9 m-kg, 56—86 ft-lb)
19—26 N-m (1.9—2.6 m-kg, 14—19 ft-lb) 85—117 N-m (8.7—11.9 m-kg, 63—86 ft-lb) I
67—93 N-m (6.8—9.5 m-kg, 49—69 ft-lb)
9—13 N-m (90—130 cm-kg, 78—113 in-lb)
66—85 ft-lb)
36—54 N-m (3.7—5.5 m-kg, 27—40 ft-lb)
75—93 N-m (7.6—9.5 m-kg, 55—69 ft-lb)
76G07A-053
7A—52

INSTALLATION 7A
1. Attach rope at 2 places on the transaxle and place
a board on the jack and position the transaxle on it.
Caution
The transaxle is not well balanced; be care-
ful when positioning on the jack.
2. Move the transaxle into the place and attach the
rope (attached to the transaxle in step 1) to the
SST
86U07A-210
3. Install the transaxle onto the engine.
Note
Lift the transaxle using the jack pulling the
rope.
Tightening torque: 89—117 N-m
(9.1—11.9 m-kg, 66—85 ft-lb)
86U07A-211
4. Install the clutch pipe.
Tightening torque:
(A), (§): 19—26 N-m
(1.9—2.6 m-kg, 14—19 ft-lb)
©: 8—11 N-m
(80—110 cm-kg, 69—95 in-lb)
76G07A-054
5. Install the engine mount bracket.
Tightening torque:
55—80 N-m (5.6—8.2 m-kg, 41—59 ft-lb)
76G07A-055
7A—53

7A INSTALLATION
76G07A-056
76G07A-057
76G07A-058
/vj^C / -(S)
®
T wfryi
®
6. Install the engine mount rubber No.4.
Tightening torque:
(A): 64—89 N-m
(6.5—9.1 m-kg, 47—66 ft-lb)
(|): 67—93 N-m
(6.8—9.5 m-kg, 49—69 ft-lb)
7. Install the engine mount No. 2.
Tightening torque:

(A)
37—52 N-m
(3.8—5.3 m-kg, 27—38 ft-lb)
(§) 67—93 N-m
(6.8—9.5 m-kg, 49—69 ft-lb)
8. Install the crossmember and the left side lower arm
as an assembly.
Tightening torque: Bolts, 36—54 N-m
(3.7—5.5 m-kg, 27—40 ft-lb)
Nut, 75—93 Nm
(7.6—9.5 kg, 55—69 ft-lb)
9. Remove the jack and take off the rope.
10. Remove the SST.
11. Install the end plate.
Tightening torque: 8—11 N-m
(80—110 cm-kg, 69—95 in-lb)
12. Install the starter and harnesses.
13. Install the surge tank bracket and the gusset plate.
Tightening torque:
31—46 N-m
(3.2—4.7 m-kg, 23—34 ft-lb)
(§). 10—12 N-m
(100—120 cm-kg, 87—104 in-lb)
©. 19—30 N-m
(1.9—3.1 m-kg, 14—22 ft-lb)
(§). 43—61 N-m
(4.4—6.2 m-kg, 32—45 ft-lb)
76G07A-059
7A—54

INSTALLATION 7A
14. Install the clutch release cylinder.
Tightening torque: 19—26 N-m
(1.9—2.6 m-kg, 14—19 ft-lb)
76G07A-060
15. Install the gusset plates.
Tightening torque: 37—52 N-m
(3.8—5.3 m-kg, 27—38 ft-lb)
76G07A-061
16. Replace the clips at the end of the driveshafts and
joint shaft with new ones.
17. Install the joint shaft and right driveshaft as follows:
(1) Install and tighten the reamer bolts (A); then in-
stall and tighten the standard bolts (§).
Tightening torque:
® :7—10 N-m
(70—100 cm-kg, 43—61 in-lb)
(B) :42—62 Nm
(4.3—6.3 m-kg, 31—46 ft-lb)
76G07A-062
(2) Remove the SST and insert the shaft into the
transaxle.
(3) Pull the front hub outward and connect the
driveshaft to the joint shaft.
(4) Push the joint at the differential side to secure-
ly connect the driveshaft to the joint shaft.
Note
a) After installation, pull the front hub outward
to confirm that the driveshaft doesn't come
out.
b)Do not damage the oil seal.
86U07A-219
7A-55

7A INSTALLATION
76G07A-063
76G07A-064
18. Install the left driveshaft as follows:
(1) Pull the front hub outward and insert the
driveshaft into the transaxle.
(2) Push the joint at the differential side to connect
the driveshaft to the differential side gear.
Note
a) Do not damage the oil seal.
b) After installation, pull the front hub outward
to confirm that the driveshaft doesn't come
out.
19. Install the lower arm ball joints to the knuckles and
tighten the bolts and nuts.
Tightening torque: 43—54 N-m
(4.4—5.5 m-kg, 32—40 ft-lb)
20. Install the under cover, (except DOHC)
Note
Before installation, fill the notches with sili-
con as shown in the figure.
Tightening torque: 8—11 N-m
(80—110 cm-kg, 69—95 in-lb)
21. Install the stabilizer bar control links as follows.
(1) Install the stabilizer bar control link.
(2) Adjust protrusion to 20.1 mm (0.79 in)
(3) Tighten bolt to specified torque.
Tightening torque: 16—23 N-m
(1.6—2.3 m-kg , 12—17 ft-lb)
76G07A-065
76G07A-066
22. Install the tie-rod ends and new cotter pine.
Tightening torque: 29—44 N-m
(3.0—4.5 m-kg, 22—33 ft-lb)
23. Install the splash shields.
Tightening torque: 8—11 N-m
(80—110 cm-kg, 69—95 in-lb)
24. Install the front wheels.
Tightening torque: 88—118 N-m
(9.0—12.0 m-kg, 65—87 ft-lb)
—56

INSTALLATION 7A
25. Install the grounds to the transaxle case.
Tightening torque:
8—11 N-m (80—115 cm-kg, 69—100 in-lb)
26. Connect the speedometer cable.
76G07A-067
76G07A-068
76G07A-069
76G07A-070
27. Install the intercooler pipe and hose. (RF-CX)
Tightening torque:
19—26 Nm (1.9—2.6 m-kg, 14—19 ft-lb)
28. Install the brake vacuum pipe. (RF-CX)
Tightening torque:
8—11
N
m (80—110 cm-kg, 69—95 in-lb)
29. Connect the brake vacuum hose. (RF-CX)
30. Install the air cleaner assembly and connect the
air flow meter connector.
Tightening torque:
16—27 Nm (1.6—2.8 m-kg, 12—20 ft-lb)
31. Connect the distributor lead.
32. Connect the main fuse block.
Tightening torque:
8—11 N-m (80—110 cm-kg, 69—95 in-lb)
33. Install the battery carrier and battery.
34. Add the correct quantity of the specified transaxle
oil.
Specified
Type
A.T.F.: DEXRON II
Above 0°F:
API: GL-4 or GL-5
SAE 80W-90 or SAE 90
Capacity:
3.35 liters (3.6 US qt, 3.0 Imp qt)
7A-57

7A TRANSAXLE CONTROL
TRANSAXLE CONTROL
REMOVAL AND INSTALLATION
1. Jack up the vehicle and support it with safety stands.
2. Remove in the sequence shown in the figure.
3. Install in the reverse order of removal. 61G07X-165
86U07A-230
1. Change lever knob
2. Assist boot
3. Mounting rubber boot
4. Bolts and nuts
5. Change control rod
6. Bracket installation nuts
7. Nut and washer
8. Extension bar bracket as-
sembly and gasket
9. Bushing
10. Pipe
11. Change lever
12. Spring
13. Ball seat (upper)
14. Bushings
15. Boot
16. Holder
17. Ball seat (lower)
18. Extention bar
Note
Apply a coat of grease (lithium base, NLGI No. 2) to the change lever ball, the ball seats,
and each joint.
7A-58