Interval
Procedure & item
Number of Months or km, whichever corns first
©1 ©2 ©3 ©4 Service data and inspection point Page
Interval
Procedure & item
Months — 6 12 18 24 30 36 42 48 ©1 ©2 ©3 ©4 Service data and inspection point Page
Interval
Procedure & item
x
1000
Km
1 10 20 30 40 50 60 70 80 ©1 ©2 ©3 ©4 Service data and inspection point Page
Interval
Procedure & item
Miles x
1000 0.6 6 12 18 24 30 36 42 48
©1 ©2 ©3 ©4 Service data and inspection point Page
Choke system I I I I O O X X
• Carburetor linkage • Choke diaphragm • Choke valve clearance • Unloader system
4A—26
4A-34
4A-34
4A—33
Cooling system I I I I O O o o • Hoses for cracks or wear 3A-5 3B—4
Engine coolant (with reservoir) Reprace every 24 months O O o o • Coolant level 3 A—5 3B—4
Battery electrolyte level and specific gravity I I I I O o o o • Electrolyte level • Specific gravity 5—8
Engine timing belts *2 Replace every 100,000 km O o o o —
1A—14 1B—11 1C—11
Drive belts *4 A I I I I I I I I O o o o • Cracks or damage • Tension
1A—7
1
B—6 1C—7
Engine valve clearance
(1) For Gasoline engine (I) I (I) I (I) I (I) I
T
O o X o
• Valve clearance F6, F8, FE-8-valve (Hot engine) IN: 0.30 mm (0.012 in) EX: 0.30 mm (0.012 in) FE-12-valve, FE (DOHC) IN: 0; Maintenance free EX: 0; Maintenance free RF-N (Cold engine) IN: 0.25 mm (0.01 in) EX: 0.35 mm (0.014 in)
1A—10
1C—85
Exhaust manifold nuts and bolts T T
I
T o o X X
• Retighten the intake and exhaust manifold nuts
N-m (m-kg, ft-lb) 1A—86 1B—68 1C—89 Exhaust manifold nuts and bolts T T
I
T o o X X IN EX 1A—86 1B—68 1C—89 Exhaust manifold nuts and bolts T T
I
T o o X X
F6, F8, FE 19-30 (1.9-3.1, 14-22) 22-28 (2.2-2.9, 16-21)
1A—86 1B—68 1C—89 Exhaust manifold nuts and bolts T T
I
T o o X X
RF-N 16-23 (1.6-2.3,
12-17) 22-26 (2.2-2 7,
16-20)
1A—86 1B—68 1C—89
Engine oil *1 Replace every 5000 km or 6 months X X o o
• Oil pan capacity FE DOHC: 3.6 liters
(3.8 US qt, 3.2 Imp qt) RF-N: 5.0 liters
(5.3 US pt, 4.4 Imp qt)
2A-6
2B—6
m >
o m
H >
00 r~ m
a
3A TROUBLESHOOTING GUIDE i
SPECIFICATIONS
^Engine model
Item ^__
FE-DOHC
FE 8-valve,
F8, F6...except
Middle East
.General
FE 12-valve
FE 8-valve F8, F6...only Middle East General
Cooling system Water cooled, forced circulation
Coolant capacity liters (US qt, Imp qt)
With heater 7.5 (7.9, 6.6) Coolant capacity liters (US qt, Imp qt) Without heater 7.0 (7.4, 6.2)
Water pump Type Centrifugal, timing belt driven Water pump
Water seal Unified seal
Thermostat
Type Wax, 2-stage Wax
Thermostat
Opening temperature °C(°F) Sub
.
83.5-86.5 (182-188) Main: 86.5-89.5 (188-193) 86.5-89.5 (188-193) 80.5-83.5 (177-182) Thermostat
Full-open temperature °C(°F) 100 (212) 95 (203)
Thermostat
Full-open lift
mm
(in) Sub: 1.5 (0.06) min.
Main: 8.0 (0.31) min. 8.5 (0.33) min.
Radiator
Type Corrugated
Radiator Cap valve opening pressure
kPa (kg/cm2, psi) 74-103 (0.75-1.05, 11-15)
Cooling
fan
Capacity
W
MTX 80
Cooling
fan
Capacity
W
ATX 120
Cooling
fan
Number
of
blade 4 Cooling
fan
Outer diameter
of
blade
mm
(in) MTX 320 (12.6)
Cooling
fan
Outer diameter
of
blade
mm
(in)
ATX 340 (13.4)
76G03A-003
TROUBLESHOOTING GUIDE
Problem Possible Cause Remedy Page
Overheating
Insufficient coolant Add 3A—
5
Coolant leakage Repair
—
Radiator fins clogged Clean 3A—
7
Radiator cap malfunction Replace 3A-
6
Cooling fan malfunction Repair 3A-12 Thermostat malfunction Replace 3 A-11
Water passage clogged Clean 3A—
5
Water
DumD
malfunction ReDair
or
replace 3A-
8
Corrosion
Impurities
in
coolant Replace 3A-
5
76G03A-004
3A—4
TROUBLESHOOTING GUIDE
3B
SPECIFICATIONS
Cooling system Water-cooled, forced circulation
Coolant capacity liters (US
qt,
Imp
qt)
With heater 9.5 (10.0, 8.4) Coolant capacity liters (US
qt,
Imp
qt)
Without heater 9.0 (9.5, 7.9)
Water pump Type Centrifugal, timing belt driven Water pump
Water seal Unified mechanical seal
Thermostat
Type Wax, two stage
Thermostat
Opening temperature °C(°F) Main Sub
Thermostat
Opening temperature °C(°F)
86.5-89.5 (188-193) 78.5—81.5 (173-179) Thermostat
Full-open temperature °C(°F) 100 (212) 100 (212)
Thermostat
Full-open lift
mm (in)
8.0 (0.31) min. 1.5 (0.06) min.
Radiator
Type Corrugated
fin
Radiator Cap valve opening pressure
kPa (kg/cm2,
psi)
74-103 (0.75-1.05, 11—15)
Cooling
fan
Type Electric
Cooling
fan
Capacity
W
120
Cooling
fan
Switching temprature orvopi OFF
- ON ^
91 (196) Cooling
fan
Number
of
blade 4
Cooling
fan
Outer diameter
mm
(in) 340 (13.4)
76G03B-003
TROUBLESHOOTING GUIDE
Problem Possible Cause Remedy Page
Overheating
Insufficient coolant Add 3B-
4
Coolant leakage Repair
—
Radiator fins clogged Clean 3B—
6
Radiator cap malfunction Replace 3B—
5
Cooling fan malfunction Repair 3B-11 Thermostat malfunction Replace 3B—
9
Water passage clogged Clean 3B—
4
Water pump malfunction ReDair
or
replace 3B—
7
Corrosion
Impurities
in
coolant Replace 3B-
4
76G03B-004
3B—3
30 TECHNICAL DATA
3A. COOLING SYSTEM (GASOLINE)
Engine model F6, F8, FE SOHC
Item FE DOHC ECE, Hong Kong
Singapore Middle East General
Cooling method Water-cooled, forced circulation
Water pump
Type Centrifugal, timing belt driven
Impeller diameter mm (in) 70 (2.76)
Number
of
impeller blades 6
Speed ratio 1
:
1.00 1
:
1.05
Water seal type Unified mechanical seal
Thermostat
Type Wax, 2-stage Wax
Start
to
open °C (°F) Sub: 83.5-86.5 (182-188) Main: 86.5-89.5 (188-193) 86.5-89.5 (188-193) 80.5-83.5 (177-182)
Full open °C (°F) 100 (212) 95 (203)
Lift mm (in) Sub: 1.5 (0.06) min.
Main: 8.0 (0.31) min. 8.5 (0.33) min.
Radiator
Type Corrugated
fin
Cap opening valve pressure kPa (kg/cm2,
psi)
74-103 (0.75-1.05,
11
-15)
Cooling system pressure kPa (kg/cm2,
psi)
103 (1.05,
15)
Cooling fan
Type Electric
Capacity W MTX 80 Capacity W ATX 120
Current A MTX 5
6 7.6
Current A ATX
—
8.0-11.0
Number
of
blades 4
Outer diameter mm (in) MTX 320 (12.6) Outer diameter mm (in) ATX 340 (13.4)
Switching temperature OFF -
ON
°C(°F) 97 (207) 91 (196)
Coolant
Capacity liters (US qt, Imp
qt)
With heater 7.5 (7.9, 6.6) Capacity liters (US qt, Imp
qt)
Without heater 7.0 (7.4, 6.2)
Protection Mixture percentage (volume)
%
Specific gravity
of
mixture
at
20°C (68 °F) Antifreeze solution
Protection Water Solution
Specific gravity
of
mixture
at
20°C (68 °F) Antifreeze solution Above -16°C (3°F) 65 35 1.054
Above -26°C (-15°F) 55 45 1.066
Above -40 °C (—40°F) 45 55 1.078
30-16
TECHNICAL DATA 30
3B. COOLING SYSTEM (DIESEL)
Item Engine model RF-CX, RF-N
Cooling method Water-cooled, forced circulation
Water pump
Type Centrifugal, timing belt driven
Water seal type Unified mechanical seal
Thermostat
Type Wax, two stage
Start
to
open °C (°F) Main valve:
86.5-89.5 (188-193)
78.5-
Sub valve: 81.5 (173-179)
Full open lift mm (in)/°C (°F) Main valve: 8.0 (0.31) Sub valve: 1.5 (0.06) min./100 (212) min./100 (212)
Radiator
Type Corrugated
fin
Cap opening valve pressure kPa (kg/cm2,
psi)
74—103 (0.75—1.05,
11
-15)
Cooling circuit checking pressure kPa (kg/cm2,
psi)
103 (1.05,
15)
Cooling fan
Type Electric
Number
of
blade 4
Outer diameter mm (in) 340 (13.4)
Switching temperature OFF -»
ON
°C (°F) 91 (196)
Voltage V 12
Capacity W-A 120-8.0-11.0
Coolant
Capacity liters (US qt, Imp
qt)
With heater 9.5 (10.0, 8.4) Capacity liters (US qt, Imp
qt)
Without heater 9.0 (9.5, 7.9)
Protection Mixture percentage (Volume) Specific gravity
of
mixture
at
20°C (68 °F) Antifreeze solution
Protection Water Solution
Specific gravity
of
mixture
at
20°C (68 °F) Antifreeze solution Above -16°C (3°F) 65 35 1.054
Above -26°C (-15°F) 55 45 1.066
Above -40°C (-40°F) 45 55 1.078
30-17