TROUBLESHOOTING GUIDE
4A
TROUBLESHOOTING GUIDE
F6 (GENERAL)
The Troubleshooting Guide lists the systems most likely to cause
a
given symptom. After finding the
system(s)
to
check, refer
to
the pages shown
for
detailed guides
for
each system.
\\ POSSIBLE CAUSE
\ PAGE
SYMPTOM
Air
cleaner
(Air
cleaner
element)
intake
air
temperature
control
system
Idle
adjustment
Fuel
system
(Carburetor,
Fuel
pump)
idle-up
control
system
Exhaust
system
Positive
crankcase
ventilation
system
Auto-return
choke
system
\\ POSSIBLE CAUSE
\ PAGE
SYMPTOM 4A—23 4A—60 4A—38 4A—24 4A—68 4A—96 4A—67 4A—40
1 Hard start
or
won't start (Cranks
OK)
1 2
2 Engine stalls During warm
up
3 2 1 4
2 Engine stalls After warm
up
4 2 5 1 3
3 Rough Idle During warm
up
3 2 1 4
3 Rough Idle After warm
up
3 2 5 1 4
4 High idle speed after warm
up
1 3 2
5 Poor acceleration, hesitation, or lack
of
power
1 2 3
6 Runs rough
on
deceleration
1
7 Afterburn
in
exhaust system
1
8 Poor fuel consumption
2 1 4 3
9 Fails emission test
2 1 4 5 3
76G04A-015
The numbers of the list show the priorities
of
inspections from the most possible to that with the lowest
possibility.
These were determined
on
the following basis:
• Ease
of
inspection
•
Most possible system
•
Most Possible point
in
system
TROUBLESHOOTING PROCEDURE:
1st Check the following items:
Electrical system
1) Battery condition
2) Fuses
Ignition system
1) Spark plugs
2) Ignition timing
Fuel system
1) Fuel level
2) Fuel leakage
3) Fuel filter
4) Idle speed
Intake
air
system
1) Vacuum
or air
leakage
2) Vacuum hose routing
3) Accelerator cable
4) Choke cable
2nd Check Fuel and Emission Control Systems
Engine
1) Compression
2) Overheating
Others
1) Clutch slippage
2) Brake dragging
4 A-17
4A TROUBLESHOOTING GUIDE
F6 (SINGAPORE)
The Troubleshooting Guide lists the systems most likely
to
cause
a
given symptom. After finding
the
system(s)
to
check, refer
to the
pages shown
for
detailed guides
for
each system.
POSSIBLE CAUSE
\ PAGE
SYMPTOM
Air
cleaner
(Air
cleaner
element)
Intake
air
temperature
control
system
Idle
adjustment
Fuel
system
(Carburetor,
Fuel
pump)
Air
injection
system
Deceleration
control
system
Positive
crankcase
ventilation
system
Exhaust
system
Idle-up
control
system
POSSIBLE CAUSE
\ PAGE
SYMPTOM 4A-23 4A-60 4 A—38 4A—24 4A-58 4A-45 4A-67 4A-SW 4A—68
1 Hard start
or
won't start (Cranks
OK)
1 2
2 Engine stalls During warm
up
3 2 1 4
2 Engine stalls After warm
up
3 2 4 1
3 Rough idle During warm
up
3 2 1 4
3 Rough idle After warm
up
3 2 4 1
4 High idle speed after warm
up
1 4 3* 2
5 Poor acceleration, hesitation,
or
lack
of
power
1 2 3
6 Runs rouah
on
deceleration
2 1
7 Afterburn
in
exhaust svstem
2 1
8 Poor fuel consumption
2 1 4 3
9 Fails emission test
6 4 5 3 2 1
Only MTX
76G04A-016
The numbers
of
the list show the priorities
of
inspections from the most possible to that with the lowest
possibility.
These were determined
on the
following basis:
• Ease
of
inspection
•
Most possible system
•
Most possible point
in
system
TROUBLESHOOTING PROCEDURE:
1st Check
the
following items:
Electrical system
1) Battery condition
2) Fuses
Ignition system
1) Spark plugs
2) Ignition timing
Fuel system
1) Fuel level
2) Fuel leakage
3) Fuel filter
4) Idle speed
Intake
air
system
1) Vacuum
or air
leakage
2) Vacuum hose routing
3) Accelerator cable
Engine
1) Compression
2) Overheating
Others
1) Clutch slippage
2) Brake dragging
2nd Check
the
Fuel
and
Emission Control Systems
4A—18
TROUBLESHOOTING GUIDE
4A
FE
12
VALVE and
F8
(EXCEPT MIDDLE EAST and GENERAL)
The Troubleshooting Guide lists the systems most likely to cause
a
given symptom. After finding
the
system(s)
to
check, refer
to
the pages shown
for
detailed guides
for
each system.
POSSIBLE CAUSE
\ PAGE
SYMPTOM
Air
cleaner
(Air
cleaner
element)
Intake
air
temperature
control
system
Idle
adjustment
Fuel
system
(Carburetor,
Fuel
pump)
PTC
heater
system
Air
injection
system
Positive
crankcase
ventilation
system
Deceleration
control
system
Idle-up
control
system
Ignition
control
system
POSSIBLE CAUSE
\ PAGE
SYMPTOM
4A-23 4A-60 4A-38 4A-24 4A-42 4A-58 4A-67 4A—45 4A—68 4 A—80
1 Hard start
or
won't start
(Cranks
OK)
1 2
2 Engine stalls During warm
up
5 4 1 6 2 3
2 Engine stalls After warm
up
3 2 4 1
3 Rough idle During warm
up
5 4 1 6 2 3
3 Rough idle After warm
up
3 2 4 1
4 High idle speed after warm
up
1 4 3 2
5 Poor acceleration, hesitation, or lack
of
power
1 4 2 3
6 Runs rough
on
deceleration
2 1
7 Afterburn
in
exhaust system
2 1
8 Poor fuel consumption
3 1 4 2
4
9 Fails emission test
6 2 5 3 1 4
76G04A-017
The numbers of the list show the priorities
of
inspections from the most possible to that with the lowest
possibility.
These were determined
on the
following basis:
• Ease
of
inspection
•
Most possible system
•
Most possible point
in
system
TROUBLESHOOTING PROCEDURE:
1st Check the following items:
Electrical system
1) Battery condition
2) Fuses
Ignition system
1) Spark plugs
2) Ignition timing
Fuel system
1) Fuel level
2) Fuel leakage
3) Fuel filter
4) Idle speed
Intake
air
system
1) Vacuum
or air
leakage
2) Vacuum hose routing
3) Accelerator cable
Engine
1) Compression
2) Overheating
Others
1) Clutch slippage
2) Brake dragging
2nd Check the Fuel
and
Emission Control Systems
4A—19
4A TROUBLESHOOTING GUIDE
FE and F8 (GENERAL)
The Troubleshooting Guide lists the systems most likely to cause a given symptom. After finding the
system(s) to check, refer to the pages shown for detailed guides for each system.
POSSIBLE CAUSE
\ PAGE
SYMPTOM
Air
cleaner
(Air
cleaner
element)
Intake
air
temperature
control
system
Idle
adjustment
Fuel
system
(Carburetor,
Fuel
pump)
Idle-up
control
system
PTC
heater
system
Positive
crankcase
ventilation
system
Deceleration
control
system
POSSIBLE CAUSE
\ PAGE
SYMPTOM 4A-23 4A—60 4A—38 4A—24 4A—68 4A—42 4A—67 4A—45
1 Hard start or won't start (Cranks OK) 1 2
2 Engine stalls During warm up 5 4 1 6 2 3 2 Engine stalls After warm up 3 2 4 1
3 Rough idle During warm up 5 4 1 6 2 3 3 Rough idle After warm up 3 2 4 1
4 High idle speed after warm up 1 4 2 3
5 Poor acceleration, hesitation, or lack of power 1 4 3 2
6 Runs rough on deceleration 2 1
7 Afterburn in exhaust system 2 1
8 Poor fuel consumption 2 1 3
9 Fails emission test 3 2 4 1
76G04A-018
The numbers of the list show the priorities of inspections from the most possible to that with the lowest
possibility.
These were determined on the following basis:
Ease of inspection Most possible system Most possible point in system
TROUBLESHOOTING PROCEDURE:
1st Check the following items:
Electrical system
1) Battery condition
2) Fuses
Ignition system
1) Spark plugs
2) Ignition timing
Fuel system
1) Fuel level
2) Fuel leakage
3) Fuel filter
4) Idle speed
Intake air system
1) Vacuum or air leakage
2) Vacuum hose routing
3) Accelerator cable
Engine
1) Compression
2) Overheating
Others
1) Clutch slippage
2) Brake dragging
2nd Check the Fuel and Emission Control Systems
4A—20
TROUBLESHOOTING GUIDE 4A
FE (MIDDLE EAST)
The Troubleshooting Guide lists the systems most likely to cause a given symptom. After finding the
system(s) to check, refer to pages shown for detailed guides for each system.
V. POSSIBLE CAUSE
\ PAGE
SYMPTOM
I
Air
cleaner
(Air
cleaner
element)
Intake
air
temperature
control
system
Idle
adjustment
Fuel
system
(Carburetor,
Fuel
pump)
Idle-up
control
system
Dashpot
(Only
MTX)
Positive
crankcase
ventilation
system
Exhaust
system
Evaporative
emission
control
system
Auto-return
choke
system
V. POSSIBLE CAUSE
\ PAGE
SYMPTOM 4A—23 4A-60 4 A—38 4A-24 4A-68 4A-50 4A-67 4A-96 4A-78 4A-40
1 Hard start or won't start
(Cranks OK) 1 2 3
2 Engine stalls During warm up 3 2 1 4 2 Engine stalls After warm up 3 2 4 1
3 Rough idle During warm up 3 2 1 4 3 Rough idle After warm up 3 2 4 1
4 High idle speed after warm up 1 5 3 4 2
5 Poor acceleration, hesitation, or lack of power 1 2 3
6 Runs rough on deceleration 2 1
7 Afterburn in exhaust system 3 1 2
8 Poor fuel consumption 5 1 6 2 3 4
9 Falls emission test 5 4 6 3 1 2
76G04A-019
The numbers of the list show the priorities of inspections from the most possible to that with the lowest
possibility.
These were determined on the following basis:
• Ease of inspection • Most possible system • Most possible point in system
TROUBLESHOOTING PROCEDURE:
1st Check the following items:
Electrical system
1) Battery condition
2) Fuses
Ignition system
1) Spark plugs
2) Ignition timing
Fuel system
1) Fuel level
2) Fuel leakage
3) Fuel filter
4) Idle speed
Intake air system
1) Vacuum or air leakage
2) Vacuum hose routing
3) Accelerator cable
4) Choke cable
Engine
1) Compression
2) Overheating
Others
1) Clutch slippage
2) Brake dragging
2nd Check the Fuel and Emission Control Systems
4 A—21
4A TROUBLESHOOTING GUIDE
FE 8VALVE—UNLEADED FUEL
The Troubleshooting Guide lists the systems most likely to cause a given symptom. After finding the
system(s) to check, refer to the pages shown for detailed guides for each system.
V POSSIBLE CAUSE
\ PAGE
SYMPTOM
Air
cleaner
(Air
cleaner
element)
Idle
adjustment
Fuel
system
(Carburetor,
Fuel
pump)
PTC
heater
system
Air
injection
system
Positive
crankcase
ventilation
system
Deceleration
control
system
Exhaust
gas
recirculation
(EGR)
system
Exhaust
system
Intake
air
temperature
control
system
Idle-up
control
system
Purge
control
system
Auto-return
choke
system
V POSSIBLE CAUSE
\ PAGE
SYMPTOM 4A-23 4A-38 4A-24 4A—42 4A-58 4A—67 4A—45 4A-96 4A-97 4A—60 4A—68 4A--63 4A—40
1 Hard start or won't start
(Cranks OK) 1 2
2 Engine stalls During warm up 6 1 2 5 3 4 2 Engine stalls After warm up 4 2 3 1
3 Rough Idle During warm up 5 1 2 4 3 6 3 Rough Idle After warm up 4 2 3 1
4 High idle speed after warm up 1 5 4 3 2
5 Poor acceleration, hesitation, or lack of power 1 2 5 3 4
6 Runs rough on deceleratio 2 1
7 Afterburn in exhaust system 2 1
8 Poor fuel consumption 4 1 2 3 5
9 Fails emission test 5 1 6 4 3 2
76G04A-020
The numbers of the list show the priorities of inspections from the most possible to that with the lowest
possibility.
These were determined on the following basis:
• Ease of inspection • Most possible system • Most possible point in system
TROUBLESHOOTING PROCEDURE:
1st Check the following items:
Electrical system
1) Battery condition
2) Fuses
Intake air system
1) Vacuum or air leakage
2) Vacuum hose routing
3) Accelerator cable
4) Choke cable
2nd Check the Fuel and Emission Control Systems
Ignition system
1) Spark plugs
2) Ignition timing
Engine
1) Compression
2) Overheating
Fuel system
1) Fuel level
2) Fuel leakage
3) Fuel filter
4) Idle speed
Others
1) Clutch slippage
2) Brake dragging
4A-22
TROUBLESHOOTING GUIDE 4B
TROUBLESHOOTING GUIDE
This troubleshooting guide shows the malfunction numbers and the symptoms of various failures.
Perform troubleshooting as described below.
Possible cause
Symptom
Input sensors and switches
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4B-24
Fault Indicated by SST
Code No. 01 08 09 10 12 14 15 17 25 26 28 34 35
Hard start or won't start
(Cranks OK)
Engine stalls
Rough
idle
While warming up
After warming up
While warming up
After warming up
High idle speed after
warming up
TROUBLESHOOTING PROCEDURE
Note
Step 1 under symptom is to quickly determine what system or unit may be at fault by use of the SST. (Self-Diagnosis Checker 49 H018 9A1)
1st:
Check input sensors and output solenoid valves with the
SST.
(Refer
to
page 4B—10.)
2nd:
Check other switches with the
SST.
(Refer
to
page 4B—26.)
3rd:
Check the following items:
11
Poor acceleration, hesita-
tion or lack of power
Runs rough on deceleration
Afterburn in exhaust system
Poor fuel consumption
Engine stalls or rough after hot starting
Electrical system
1) Battery condition
2) Fuses
Fuel system
1) Fuel level 2) Fuel leakage
3) Fuel filter 4) Idle speed
Engine
1) Compression 2) Overheating
Ignition system
1) Ignition spark 2) Ignition timing
Intake air system
1)
Air
cleaner element 2) Vacuum
or air
leakage 3) Vacuum hose routing
4) Accelerator cable
Others
1) Clutch slippage 2) Brake dragging
Fails emission test 4th:
Check Fuel and Emission Control Systems. (Refer
to
page 4B—8.)
76G04B-003
4B—7
TROUBLESHOOTING GUIDE 4C
TROUBLESHOOTING GUIDE
This troubleshooting guide shows the malfunction numbers and the symptoms of various failures.
Perform troubleshooting as described below.
Input sensors and switches
Possible cause
Page
Symptom and No. CO
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Fault Indicated by SST
Code No. 02 03 05 *i 08 09 11 12 *2 15 • 2 17 *2 25 26 *2 27 *2 28 • 2 34 36 • 2 41
Hard start or won't start
(Cranks OK)
Engine stalls
Rough
Idle
During warm up
After warm up
During warm up
After warm up
High idle speed after warm up
Poor acceleration, hesita-tion or lack of power
TROUBLESHOOTING PROCEDURE
Note
Code No. Is to quickly determine which system or unit may be at fault by use of the SST. (Self-Diagnosis Checker 49 H018 9A1 or Digital Code Checker 49 G018 9A0 with Adaptor harness 49 9200 180)
1st: Check input sensors and output solenoid valves with the SST. (Refer to
page
AC—11.)
2nd: Check other switches with the SST. (Refer to page AC—25.)
3rd: Check the following items:
Electrical system
1) Battery condition 2) Fuses
Runs rough on deceleration
Afterburn in exhaust
system
9
10
Poor fuel consumption
Engine stalls or runs
rough after hot starting
11
12
Knocking
Fuel system
1) Fuel level
2) Fuel leakage 3) Fuel filter 4) Idle speed (with test connec-tor grounded)
Engine
1) Compression 2) Overheating
Ignition system 1) Ignition spark
2) Ignition timing (with test connec-tor grounded)
Intake air system 1) Air cleaner element 2) Vacuum or air leakage 3) Vacuum hose routing 4) Accelerator cable
Others 1) Clutch slippage
2) Brake dragging
Fails emission test 4th: Check Fuel and Emission Control Systems. (Refer to page 4C—10.)
*1..
*2„
.Leaded fuel
.Unleaded fuel
76G04C-009
4C—9