Page 313 of 513

ENGINE
Adjusting
carburetor
idle
rpm
mixture
ratio
Idle
mixture
adjustment
requires
the
use
of
a
CO
meter
When
preparing
to
adjust
idle
mixture
it
is
essential
to
have
the
meter
thoroughly
warmed
and
calibrated
Warm
up
the
engine
sufficiently
2
Continue
engine
operation
for
one
minute
under
idling
speed
3
Adjust
throttle
adjusting
screw
so
that
engine
speed
is
800
rpm
in
NO
position
for
automatic
transmission
4
Check
ignition
timing
if
necessary
adjust
it
to
the
specifications
Ignition
timing
SO
800
rpm
S
Adjust
idle
adjusting
screw
so
that
CO
percentage
is
1
5
t
O
S
6
Repeat
the
adjustments
as
described
in
steps
3
and
S
above
so
that
CO
percentage
is
I
i
t
O
S
at
800
rpm
Cautions
a
On
automatic
transmission
equipped
model
check
must
be
done
in
the
0
position
Be
sure
to
apply
parking
brake
and
to
lock
both
front
and
rear
wheels
with
wheel
chocks
b
Hold
brake
pedal
while
stepping
down
on
accelerator
pedal
Otherwise
car
will
rush
out
dangerously
7
On
automatic
transmission
equipped
model
make
sure
that
the
adjustment
has
been
made
with
the
selector
lever
in
N
position
And
then
check
the
specifications
with
the
lever
in
D
position
Insure
that
CO
percent
and
idle
speed
are
as
follows
Idle
rpm
CO
percentage
with
lever
in
D
position
6S0
I
S
t
O
S
If
necessary
adjust
by
progressively
turning
throttle
adjusting
screw
and
idle
adjusting
screw
until
correct
adjustments
are
made
Notes
a
Do
not
attempt
to
screw
down
the
idle
adjusting
screw
completely
to
avoid
damage
to
the
tip
which
will
tend
to
cause
malfunctions
b
After
idle
adjustment
has
been
made
shift
the
lever
to
N
or
p
position
for
automatic
transmission
c
Remove
wheel
chocks
before
starting
the
car
Throttle
adjusting
screw
Idle
adjust
ing
screw
3
Idle
limitter
cap
4
Stopper
Fig
ET
13
Throttle
adjusting
screw
and
idle
adjusting
screw
Idle
limiter
cap
Do
not
remove
this
idle
limiter
cap
unless
necessary
If
this
unit
is
removed
it
is
necessary
to
re
adjust
it
at
the
time
of
installation
To
adjust
proceed
as
follows
L
Make
sure
that
the
percentage
of
CO
contents
satisfies
the
specifications
2
Install
idle
limiter
cap
in
position
making
sure
that
the
adjusting
screw
can
further
turn
3
8
rotation
in
the
CO
RICH
direction
CARB
STOPPER
J
Z
3
8
ROTATION
0
IDLE
LIMITER
CAP
0
to
RICH
CO
LEAN
Fig
l
T
14
Setting
idle
limiter
cap
ET
8
Page 314 of 513

EMISSION
CONTROL
AND
TUNE
UP
Checking
and
adjusting
dash
pot
automatic
transmission
model
only
Check
operation
of
dash
pot
It
should
not
be
cracked
or
bound
It
is
also
essential
to
check
to
be
certain
that
it
is
in
correct
adjustment
L
Check
to
be
sure
that
dash
pot
contacts
stopper
lever
when
engine
speed
reaches
1
900
to
2
000
rpm
2
Engine
should
be
slowed
down
from
3
000
to
1
000
rpm
within
a
few
seconds
Readjust
dash
pot
or
replace
it
with
a
new
one
if
it
fails
to
meet
the
above
conditions
Checking
carburetor
return
spring
Check
throttle
return
spring
for
sign
of
damage
wear
or
squareness
Discard
spring
if
found
with
any
of
above
excessively
beyond
use
Checking
choke
mechanism
choke
valve
and
linkage
1
Check
choke
valve
and
mechanism
for
free
operation
and
clean
or
replace
if
necessary
A
binding
condition
may
have
developed
from
petro
leum
gum
for
motion
on
choke
shaft
or
from
damage
2
Check
bimetal
cover
setting
position
The
index
mark
of
bimetal
cover
is
usually
aligned
at
the
middle
point
of
the
scale
Note
When
somewhat
over
choked
turn
bimetal
caver
clockwise
slightly
3
Prior
to
starting
check
to
be
sure
that
choke
valve
closes
automatically
when
pressing
down
on
accelerator
pedal
Should
it
fail
to
close
automatically
the
likelihood
is
that
fast
idle
cam
is
out
of
proper
adjustment
or
that
bimetal
is
not
properly
adjusted
calling
for
adjustment
Refer
to
Carburetor
in
Section
EF
Page
EF
15
Checking
anti
dieseling
solenoid
If
engine
will
not
stop
when
ignition
switch
is
turned
off
this
indicates
a
striking
closed
solenoid
valve
shutting
off
supply
of
fuel
to
engine
If
harness
is
in
good
condition
replace
solenoid
as
a
unit
To
replace
proceed
as
follows
Removal
and
installation
of
anti
dieseling
solenoid
Removal
Solenoid
is
cemented
at
factory
Use
special
tool
STl
91
50000
to
remove
a
solenoid
When
this
tool
is
not
effective
use
a
pair
of
pliers
to
loosen
body
out
of
position
lnstalltion
I
Before
installing
a
solenoid
it
is
essential
to
clean
all
threaded
parts
of
carburetor
and
solenoid
Supply
screws
in
holes
and
turn
them
in
two
or
three
pitches
2
First
without
disturbing
the
above
setting
coat
all
exposed
threads
with
adhensive
the
Stud
Lock
of
LOCTlTE
or
equivalent
Then
torque
screws
to
35
to
55
kg
cm
30
to
48
in
lb
using
a
special
tool
STl9150000
After
installing
anti
dieseling
solenoid
leave
the
carbu
retor
more
than
12
hours
without
operation
3
After
replacement
is
over
start
engine
and
check
to
be
sure
that
fuel
is
not
leaking
and
that
anti
dieseling
solenoid
is
in
good
condition
Notes
a
Do
not
allow
adhesive
getting
on
valve
Failure
to
follow
this
caution
would
result
in
improper
valve
performance
or
clogged
fuel
passage
b
I
n
installing
valve
use
caution
not
to
hold
body
directly
Instead
use
special
tool
tighten
ing
nuts
as
required
ET
9
Page 315 of 513

ENGINE
Replacing
fuel
filter
Check
for
a
contamination
element
water
deposit
and
defection
Fig
ET
15
Fuel
strcrineT
All
engines
use
a
cartridge
type
strainer
If
it
is
found
to
be
defective
replace
as
an
assembly
Checking
fuel
lines
hoses
pipings
connections
etc
Check
fuel
lines
for
loose
connections
cracks
and
deterioration
Retighten
loose
connections
if
necessary
replace
any
damaged
or
defective
parts
THROTTLE
OPENER
CONTROL
SYSTEM
The
function
of
the
throttle
opener
is
to
open
the
throttle
valve
of
carburetor
slightly
in
vehicle
decelera
tion
During
deceleration
manifold
vacuum
rises
and
a
quantity
of
mixture
in
the
enigne
is
not
sufficient
so
that
a
normal
combustion
can
not
continue
and
a
great
amount
of
unburned
HC
is
emitted
The
carburetor
equipped
with
the
throttle
opener
supplies
the
engine
with
an
adequate
charge
of
combustible
mixture
to
keep
proper
combustion
during
deceleration
resulting
in
re
markable
reduction
of
He
emission
The
operation
of
the
throttle
opener
is
as
follows
A
schematic
drawing
of
the
system
is
shown
in
Figure
ET
16
At
the
moment
when
the
manifold
vacuum
increases
as
occurs
upon
deceleration
the
control
valve
opens
to
transfer
the
manifold
vacuum
to
the
servo
diaphragm
chamber
and
the
throttle
valve
of
the
carburetor
opens
slightly
As
the
vehicle
speed
decreases
above
16
km
h
10
MPH
for
manual
transmission
only
the
manifold
vacuum
lowers
to
the
predetermined
value
The
vacuum
control
valve
begins
to
close
gradually
keeping
the
manifold
vacuum
at
the
predetermined
constant
value
As
a
result
both
low
HC
emission
and
normal
engine
brake
during
deceleration
are
obtained
The
altitude
corrector
is
provided
with
a
slight
preload
to
compensate
the
variation
of
the
atmospheric
pressure
Vacuum
control
solenoid
The
purpose
of
this
control
is
to
return
the
speed
of
engine
to
the
prescribed
idling
positively
To
be
accurate
the
control
prevents
the
throttle
opener
from
taking
normal
operation
when
vehicle
speed
is
below
16
km
h
IO
MPH
for
manual
transmission
equipped
model
or
when
transmission
is
placed
in
N
or
P
position
for
automatic
transmission
equipped
model
Current
flows
through
the
solenoid
when
vehicle
speed
falls
below
16
km
h
10
MPH
on
manual
transmission
equipped
model
or
when
the
transmission
is
placed
in
N
or
P
position
on
automatic
transmission
equipped
model
As
this
takes
place
the
needle
valve
is
lifted
off
its
seat
directing
air
from
the
air
chamber
to
the
servo
diaphragm
This
releases
the
operation
of
the
throttle
opener
When
vehicle
speed
goes
over
16
km
h
IO
MPH
or
when
transmission
is
placed
in
a
position
other
than
N
or
P
position
the
solenoid
is
deenergized
allowing
the
throttle
opener
to
take
normal
action
to
reduce
He
emission
to
a
minimum
ET
10
Page 316 of 513
EMISSION
CONTROL
AND
TUNE
UP
Ignition
switch
0
Speed
switch
Ignition
switch
6
Transmission
A12
Engine
with
Manual
Transmission
l
Battery
J
Below
10
mph
switch
ON
To
throttle
opener
Servo
diaphragm
Needle
valve
To
air
cleaner
To
intake
manifold
f
Vacuum
control
valve
p
Throttle
opener
noid
ON
Car
speed
below
16
km
h
10
MPH
OFF
Car
speed
above
16
km
h
10
MPH
A12
Engine
with
Automatic
Transmission
Inhibitor
switch
1
J
Battery
To
intake
manifold
t
ET
11
OFF
ON
Fig
BY
16
Schematic
drawing
of
throttle
opener
system
To
throttle
opener
Servo
diaphragm
Vacuum
control
valve
P
Throttle
t
opener
solenoid
7
7
ON
transmission
in
N
and
P
positions
OFF
Transmission
in
0
position
Page 317 of 513
ENGINE
Carburetor
1
1
U
Y
d
V
I
j
0
j
hl
Intake
manifold
@
Ff
To
air
cleaner
1
Valve
2
Diaphragm
3
Altitude
corrector
4
Vacuum
adjusting
screw
5
Filter
6
Manifold
vacuum
hose
7
Adjusting
screw
8
Primary
throttle
valve
Th
rattle
opener
solenoid
Fig
ET
17
Throttle
opener
control
system
ET
12
Page 318 of 513

EMISSION
CONTROL
AND
TUNE
UP
Operation
manual
transmission
equipped
model
The
operation
of
the
solenoid
is
by
means
of
the
movement
of
the
speedometer
needle
When
vehicle
speed
falls
below
16
km
h
10
MPH
the
needle
movement
produces
a
signal
which
in
turn
is
amplified
to
actuate
the
solenoid
I
Vehicle
speed
Speed
Throttle
Throttle
switch
opener
opener
solenoid
Below
16
km
h
Not
10
MPH
ON
ON
actuated
Above
16
km
h
OFF
OFF
Actuated
10
MPH
Operation
automatic
transmission
equipped
model
The
solenoid
is
operated
by
an
inhibitor
switch
which
actuates
the
solenoid
only
when
the
transmission
is
placed
in
the
N
or
P
position
c
fil
rn
AT057
Fig
ET
18
Inhibitor
switch
installation
Checking
and
adjusting
throttle
opener
Principally
it
is
unnecessary
to
adjust
the
throttle
opener
however
if
there
is
any
requirement
the
adjust
ment
procedure
is
as
follows
Prepare
the
following
tools
1
A
tachometer
to
measure
the
engine
speed
and
a
screwdriver
2
A
vacuum
gauge
and
connecting
hose
ET
13
Notes
a
A
quick
response
boost
gauge
such
as
Bour
don
s
tube
type
is
recommended
Do
not
use
mercury
manometer
b
Any
special
tools
are
not
required
Warming
up
Warm
up
engine
until
it
is
heated
to
operating
temperature
Make
sure
that
the
automatic
choke
valve
is
fully
open
Connecting
vacuum
gauge
Disconnect
vacuum
hose
between
intake
manifold
and
automatic
temperature
controlled
air
cleaner
install
a
vacuum
gauge
to
intake
manifold
connector
as
shown
in
Figure
ET
19
1
Intake
manifold
2
Connector
3
Vacuum
gauge
4
Vacuum
control
valve
5
Throttle
opener
solenoid
Fig
ET
19
Adjusting
throttle
opener
Deenergizing
solenoid
Disconnect
throttle
opener
and
vacuum
cutting
valve
solenoid
harness
and
free
solenoid
Adjusting
idling
Check
the
engine
idling
Adjust
if
necessary
Engine
idling
rpm
Idling
timing
I
CO
degree
SO
BTDC
I
L51c0
5
SO
BTDC
I
I
S
1c
0
5
M
T
Car
A
TCar
800
6S0
in
D
Page 319 of 513

ENGINE
Adjusting
throttle
opener
setting
engine
speed
1
Connect
servo
diaphragm
vacuum
hose
directly
to
intake
manifold
connector
without
laying
through
vacuum
control
valve
2
With
negative
pressure
vacuum
in
intake
manifold
servo
diaphragm
operates
and
thus
the
primary
throttle
valve
is
opened
When
servo
diaphragm
nor
mally
operates
engine
speed
rises
reaching
1
650
to
1
850
rpm
When
engine
speed
is
not
within
this
range
turn
adjusting
screw
as
necessary
See
Figure
ET
20
l
When
engine
speed
is
lower
than
the
prescribed
range
turn
adjusting
screw
clockwise
2
When
engine
speed
is
higher
than
the
prescribed
range
turn
adjusting
screw
counterclockwise
Upon
completion
of
the
adjustment
set
adjusting
screw
lock
nut
secwely
making
sure
that
engine
speed
is
in
the
prescribed
range
@
II
I
AdJustmg
screw
2
Lock
nut
Fig
ET
20
Servo
diaphragm
adjusting
screw
Servo
diaphragm
Servo
diaphragm
stroke
Link
EC015
3
Disconnect
servo
diaphragm
vacuum
hose
from
intake
manifold
and
connect
it
to
vacuum
control
valve
Connect
vacuum
hose
of
control
valve
to
intake
manifold
normal
piping
Racing
Place
shift
lever
in
neutral
for
MfT
or
N
or
p
for
AlT
Raise
engine
speed
up
to
approximately
3
000
rpm
under
no
load
and
close
throttle
valve
by
releasing
it
from
hand
Examine
engine
speed
to
see
whether
it
falls
to
idling
speed
I
When
engine
revolution
rails
to
idling
speed
See
Figure
ET
24
The
primary
throttle
valve
is
opened
by
the
link
connected
to
it
When
the
engine
speed
is
increased
to
approximately
3
000
rpm
and
lowered
natually
from
this
speed
changes
in
servo
diaphragm
link
stroke
manifold
vacuum
and
en
ine
speed
are
as
shown
in
Figure
ET
21
o
u
u
0
2
Se
o
diaphragm
link
stroke
I
u
2
Full
0
o
Intake
manifold
vacuum
u
c
E
c
O
3000
c
e
Engine
speed
2000
g
i
c
1000
T
j
Time
second
Fig
ET
21
Changes
in
servo
diaphragm
link
stroke
intake
manifold
vacuum
and
engine
speed
ET
14
Page 320 of 513

EMISSION
CONTROL
AND
TUNE
UP
As
the
engine
speed
lowers
negative
pressure
generated
in
the
intake
manifold
also
lowers
How
ever
dropping
of
negative
pressure
in
the
intake
manifold
is
suspended
for
a
few
seconds
by
op
erating
the
servo
diaphragm
and
vacuum
control
valve
In
the
graph
shown
in
Figure
ET
21
curve
is
comparatively
flat
Thus
He
emission
emitted
under
these
conditions
is
controlled
by
these
devices
The
comparatively
flat
portion
of
the
curve
shown
in
Figure
ET
21
is
called
Operating
pressure
Operating
pressure
changes
depending
on
altitude
and
thus
servo
diaphragm
and
control
valve
opera
tions
are
adjusted
in
coincidence
with
the
altitude
at
which
the
vehicle
is
driven
automatically
The
graph
shown
in
Figure
ET
22
indicates
change
in
operating
depression
for
changes
in
atmospheric
pressure
and
altitude
c
I
I
E
I
I
E
E
c
0
s
I
T
30
750
600
24
A
29
23
28
700
550
22
27
21
26
650
500
20
25
l
0
c
0
o
19
JOr
0
1
01
to
4
t
C
4
22
21
20
a
5
24
600
0
o
E
450
18
23
17
550
400
16
15
500
350
14
19
13
F
18
450
300
12
o
1000
2000
3000
4000
5000
6000
It
I
0
5
1
0
1
5
2
0
km
Altitude
Fig
EY
22
Changes
in
operating
pressure
for
changes
in
atmospheric
pressure
and
altitude
ET
15